Applied sciences

Chemical and Process Engineering

Content

Chemical and Process Engineering | 2015 | No 1 March |

Abstract

A passive autocatalytic hydrogen recombiner (PAR) is a self-starting device, without operator action or external power input, installed in nuclear power plants to remove hydrogen from the containment building of a nuclear reactor. A new mechanistic model of PAR has been presented and validated by experimental data and results of Computational Fluid Dynamics (CFD) simulations. The model allows to quickly and accurately predict gas temperature and composition, catalyst temperature and hydrogen recombination rate. It is assumed in the model that an exothermic recombination reaction of hydrogen and oxygen proceeds at the catalyst surface only, while processes of heat and mass transport occur by assisted natural and forced convection in non-isothermal and laminar gas flow conditions in vertical channels between catalyst plates. The model accounts for heat radiation from a hot catalyst surface and has no adjustable parameters. It can be combined with an equation of chimney draft and become a useful engineering tool for selection and optimisation of catalytic recombiner geometry.

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Abstract

In this paper a two-disc spinning disc reactor for intensified biodiesel synthesis is described and numerically simulated. The reactor consists of two flat discs, located coaxially and parallel to each other with a gap of 0.2 mm between the discs. The upper disc is located on a rotating shaft while the lower disc is stationary. The feed liquids, triglycerides (TG) and methanol are introduced coaxially along the centre line of rotating disc and stationary disc. Fluid hydrodynamics in the reactor for synthesis of biodiesel from TG and methanol in the presence of a sodium hydroxide catalyst are simulated, using convection-diffusion-reaction species transport model by the CFD software ANSYS©Fluent v. 13.0. The effect of the upper disc’s spinning speed is evaluated. The results show that the rotational speed increase causes an increase of TG conversion despite the fact that the residence time decreases. Compared to data obtained from adequate experiments, the model shows a satisfactory agreement.

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Abstract

This paper provides a discussion concerning results of CO2 removal from a gas mixture by the application of aqueous solutions of ethanoloamine (MEA) and 2-amino-2-methyl-1-propanol (AMP) promoted with piperazine (PZ). The studies were conducted using a process development unit. Research of such a scale provides far more reliable representation of the actual industrial process than modelling and laboratory tests. The studies comprised comparative analyses entailing identical energy supplied to a reboiler as well as tests conducted at similar process efficiencies for both solvents. The results thus obtained imply that using AMP/PZ enables reduction of the solvent heat duty. Moreover, while using AMP/PZ temperature decrease was also observed in the columns.

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Keywords: CCS MEA AMP

Abstract

Amine absorption processes are widely used in the industry to purify refinery gases, process gases or natural gas. Recently, amine absorption has also been considered for CO2 removal from flue gases. It has a number of advantages, but there is one major disadvantage - high energy consumption. This can be reduced by using an appropriate sorbent. From a group of several dozen solutions, three amine sorbents were selected based on primary, tertiary and sterically hindered amines. The solutions were used to test CO2 absorption capacity, absorption kinetics and heat of CO2 absorption. Additional tests were performed on the actual absorber-desorber system to indicate the most appropriate sorbent for capturing CO2 from flue gases.

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Abstract

The main aim of this work is to study the thermal efficiency of a new type of a static mixer and to analyse the flow and temperature patterns and heat transfer efficiency. The measurements were carried out for the static mixer equipped with a new mixing insert. The heat transfer enhancement was determined by measuring the temperature profiles on each side of the heating pipe as well as the temperature field inside the static mixer. All experiments were carried out with varying operating parameters for four liquids: water, glycerol, transformer oil and an aqueous solution of molasses. Numerical CFD simulations were carried out using the two-equation turbulence k-ω model, provided by ANSYS Workbench 14.5 software. The proposed CFD model was validated by comparing the predicted numerical results against experimental thermal database obtained from the investigations. Local and global convective heat transfer coefficients and Nusselt numbers were detrmined. The relationship between heat transfer process and hydrodynamics in the static mixer was also presented. Moreover, a comparison of the thermal performance between the tested static mixer and a conventional empty tube was carried out. The relative enhancement of heat transfer was characterised by the rate of relative heat transfer intensification.

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Abstract

A modified approach to equilibrium modelling of coal gasification is presented, based on global thermodynamic analysis of both homogeneous and heterogeneous reactions occurring during a gasification process conducted in a circulating fluid bed reactor. The model is based on large-scale experiments (ca. 200 kg/h) with air used as a gasification agent and introduces empirical modifications governing the quasi-equilibrium state of two reactions: water-gas shift and Boudouard reaction. The model predicts the formation of the eight key gaseous species: CO, CO2, H2O, H2, H2S, N2, COS and CH4, volatile hydrocarbons represented by propane and benzene, tar represented by naphthalene, and char containing the five elements C, H, O, N, S and inorganic matter.

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Abstract

A model of bacterial filtration on fibrous filter media is developed. The single fibre efficiency as well as the efficiency of the whole filter - at the onset of the process and the evolution of those quantities - are analysed. The differences between the numerical modelling of colloidal particles and bacteria are stressed in detail. The main differences are the active motion ability of bacteria and biofilm formation. The parameters of the model were identified based on the literature data.

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Abstract

Two systems of hydraulic mixing in a vertical cylindrical anaerobic digester: standard and modernised are discussed in the paper. Numerical investigations that were carried out are focused on a study of hydrodynamic processes in an aerobic digester using two various systems of hydraulic mixing as well as on analysis of the efficiency of methane fermentation process accomplished under different geometric parameters of an anaerobic digester and systems of hydraulic mixing.

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Abstract

In this paper some issues of the transition process from air- to oxy-combustion were investigated. Advantages of flexible combustion were described. Flexible combustion tests carried out at four European plants and five plants outside Europe of different scales of process and test parameters were presented. An analysis of the transition time from air to oxy-combustion of different laboratory and pilot scale processes was carried out. The “first-order + dead time” approach was used as a model to describe transition process. Transitional periods between combustion modes and characteristic parameters of the process were determined. The transition time depends not only on the facility’s capacity but also it is impacted by specific operational parameters.

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Editorial office

Editor-in-Chief
Andrzej K. Biń, Warsaw University of Technology, Poland

Editorial Board
Andrzej Burghardt (Chairman), Polish Academy of Sciences, Gliwice, Poland
Jerzy Bałdyga, Warsaw University of Technology, Poland
Andrzej Górak, T.U. Dortmund, Germany
Leon Gradoń, Warsaw University of Technology, Poland
Andrzej Jarzębski, Silesian University of Technology, Poland
Zdzisław Jaworski, West Pomeranian University of Technology, Szczecin, Poland
Władysław Kamiński, Technical University of Łódź, Poland
Stefan Kowalski, Poznań University of Technology, Poland
Andrzej Krasławski, Lappeenranta University of Technology, Finland
Stanisław Ledakowicz, Technical University of Łódź, Poland
Eugeniusz Molga, Warsaw University of Technology, Poland
Alvin W. Nienow, University of Birmingham, United Kingdom
Andrzej Noworyta, Wrocław University of Technology, Poland
Ryszard Pohorecki, Warsaw University of Technology, Poland
Andrzej Stankiewicz, Delft University of Technology, The Netherlands
Czesław Strumiłło, Technical University of Łódź, Poland
Stanisław Sieniutycz, Warsaw University of Technology, Poland
Krzysztof Warmuziński, Polish Academy of Sciences, Gliwice, Poland
Laurence R. Weatherley, University of Kansas, Lawrence, United States
Günter Wozny, T.U. Berlin, Germany
Ireneusz Zbiciński, Technical University of Łódź, Poland

Technical Editor
Barbara Zakrzewska, West Pomeranian University of Technology, Szczecin, Poland
Language Editor
Marek Stelmaszczyk, West Pomeranian University of Technology, Szczecin, Poland

 

Contact

Editorial Office
ul. Waryńskiego 1
00-645 Warszawa
Poland
email: andrzej.bin@outlook.com

 

Instructions for authors

All manuscripts submitted for publication in Chemical and Process Engineering must comprise a description of original research that has neither been published nor submitted for publication elsewhere.

The content, aim and scope of the proposals should comply with the main subject of the journal, i.e. they should deal with mathematical modelling and/or experimental investigations on momentum, heat and mass transfer, unit processes and operations, integrated processes, biochemical engineering, statics and kinetics of chemical reactions. The experiments and modelling may cover different scales and processes ranging from the molecular phenomena up to production systems. The journal language is grammatically correct British English.

Chemical and Process Engineering publishes: i) full text research articles, ii) invited reviews, iii) letters to the editor and iv) short communications, aiming at important new results and/or applications. Each of the publication form is peer-reviewed by at least two independent referees.  

Submission of materials for publication

The manuscripts are submitted for publication via Internet site www.chpe.pl and its subfolder Authors Pathway or e-mail address andrzej.bin@outlook.com. When writing the manuscript, authors should preferably use the template for articles, which is available on the www.chpe.pl page in section Instructions for Authors.   

Proposals of a paper should be uploaded using the Internet site of the journal and should contain:

  • a manuscript file in Word format (*.doc, *.docx),
  • the manuscript mirror in PDF format,
  • all graphical figuresin separate graphics files.

In the following paragraphthe general guidelines for the manuscript preparation are presented.

Manuscript outline

        1. Header details
          1. Title of paper
          2. Names (first name and further initials) and surnames of authors
          3. Institution(s) (affiliation)
          4. Address(es) of authors
          5. Information about the corresponding author; academic title, name and surname, email address, address for correspondence
        2. Abstract – should contain a short summary of the proposed paper. In the maximum of 200 words the authors should present the main assumptions, results and conclusions drawn from the presented study.
        3. Keywords– Up to 5 characteristic keyword items should be provided.
        4. Text
          1. Introduction. In this part, description of motivation for the study and formulation of the scientific problem should be included and supported by a concise review of recent literature.
          2. Main text. It should contain all important elements of the scientific investigations, such as presentation of experimental rigs, mathematical models, results and their discussion. This part may be divided into subchapters.
          3. Conclusions. The major conclusions can be put forward in concise style in a separate chapter. Presentation of conclusions from the reported research work accompanied by a short commentary is also acceptable.
          4. Figures: drawings, diagrams and photographs can be in colour and should be located in appropriate places in the manuscript text according to the template provided on the www.chpe.pl page. Their graphical form should be of vector or raster type with the minimum resolution of 900 dpi. In addition, separate files containing each of the drawings, graphs and photos should be uploaded onto the journal Web site in one of the following formats: bmp, gif, tiff, jpg, eps. Due to rigid editorial reasons, graphical elements created within MS Word and Excel are not acceptable. The final length of figures should be intended typically for 8 cm (single column) or 16 cm in special cases of rich-detail figures. The basic font size of letters in figures should be at least 10 pts after adjusting graphs to the final length.  

          Figures: drawings, diagrams and photographs should be in gray scale. In case of coloured graphs or photo an additional payment of 300 PLN (72 €) per 1 page containing coloured figures on both sides, or 150 PLN (36 €) per page containing coloured figures on one side will be required.

          Tables should be made according to the format shown in the template.

        5. All figures and tables should be numbered and provided with appropriate title and legend, if necessary. They have to be properly referenced to and commented in the text of the manuscript.

        6. List of symbols should be accompanied by their units
        7. Acknowledgements may be included before the list of literature references
        8. Literature citations

 

The method of quoting literature source in the manuscript depends on the number of its authors:

  • single author – their surname and year of publication should be given, e.g. Marquardt (1996) or (Marquardt, 1996),
  • two authors – the two surnames separated by the conjunction “and” with the publication year should be given, e.g. Charpentier and McKenna (2004) or (Charpentier and McKenna, 2004),
  • three and more authors – the surname of the first author followed by the abbreviation “et al.” and year of publication should be given, e.g. Bird et al. (1960) or (Bird et al., 1960).

In the case of citing more sources in one bracket, they should be listed in alphabetical order using semicolon for separation, e.g. (Bird et al., 1960; Charpentier and McKenna, 2004; Marquardt, 1996). Should more citations of the same author(s) and year appear in the manuscript then letters “a, b, c, ...” should be successively applied after the publication year.

Bibliographic data of the quoted literature should be arranged at the end of the manuscript text in alphabetic order of surnames of the first author. It is obligatory to indicate the DOI number of those literature items, which have the numbers already assigned. Journal titles should be specified by typingtheir right abbreviationsor, in case of doubts, according to the List of Title Word Abbreviations available at http://www.issn.org/2-22661-LTWA-online.php.

Examples of citation for:

Articles
Charpentier J. C., McKenna T. F., 2004.Managing complex systems: some trends for the future of chemical and process engineering. Chem. Eng. Sci., 59, 1617-1640. DOI: 10.1016/j.ces.2004.01.044.

Information from books (we suggest adding the page numbers where the quoted information can be found)
Bird R. B., Stewart W.E., Lightfood E.N., 2002. Transport Phenomena. 2nd edition, Wiley, New York, 415-421.

Chapters in books
Hanjalić K., Jakirlić S., 2002. Second-moment turbulence closure modelling, In: Launder B.E., Sandham N.D. (Eds.), Closure strategies for turbulent and transitional flows. Cambridge University Press, Cambridge, 47-101.

Conferences
ten Cate A., Bermingham S.K., Derksen J.J., Kramer H.M.J., 2000. Compartmental modeling of an 1100L DTB crystallizer based on Large Eddy flow simulation. 10th European Conference on Mixing. Delft, the Netherlands, 2-5 July 2000, 255-264.

8. Payments

Starting from 2014 a principle of publishing articles against payment is introduced, assuming non-profit making editorial office. According to the principle authors or institutions employing them, will have to cover the expenses amounting to 40 PLN (or 10 €) per printed page. The above amount will be used to supplement the limited financial means received from the Polish Academy of Sciences for the editorial and publishing; and in particular to increase the capacity of the next CPE volumes and to proofread the linguistic correctness of the articles. The method of payment will be indicated in an invoice sent to the authors or institutions after acceptance of their manuscripts to be published. In justifiable cases presented in writing, the editorial staff may decide to relieve authors from basic payment, either partially or fully. All correspondence should be sent to Editor-in-Chief, Prof. Andrzej K. Biń, email address: andrzej.bin@outlook.com.


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