Applied sciences

Chemical and Process Engineering

Content

Chemical and Process Engineering | 2016 | vol. 37 | No 2 June |

Abstract

Mixing of granular materials is unquestionably important. Mixing solids is common in industrial applications and frequently represents a critical stage of the processes. The effect of mixing determines the quality of the products. Achieving a gas or liquid mixture ideally homogeneous in terms of composition in the case of dissolving components is not that difficult, while in case of granular materials that usually differ in sizes and densities, obtaining a homogenous mixture is practically impossible. The aim of the paper is to present the kinetics of mixing of a multicomponent, nonhomogeneous granular mixture. For the first time in mixing of granular materials, a reference has been made to the terminology used in kinematics of fluid mixtures to determine the state of the mixture: turbulent or laminar. By means of statistical analysis the mixing process was divided into two stages. The initial phase of the process was called the stage of turbulent changes, due to large differences in the quality of the observed mixtures; the final step of the process was called the stage of laminar, stable changes, where further mixing did not result in a significant improvement in quality. The research was conducted in industrial conditions in a two-tonne mixer.

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Abstract

The first step towards condition based maintenance of the milling plant is the implementation of online condition monitoring of the mill. The following paper presents and analyses methods of monitoring the key performance factors of a vertical spindle mill that is suited for implementation on older power stations, i.e. the quantity (mass flow rate) and quality (particle fineness) of the pulverised fuel produced by the mill. It is shown herein that the mill throughput can be monitored on-line using a simple mill energy balance that successfully predicts the coal throughput within 2.33% as compared to a calibrated coal feeder. A sensitivity analysis reveals that the coal moisture is a critical measurement for this method to be adopted as an on-line mass flow monitoring tool. A laser based particle size analyser tool was tested for use in the power plant environment as an online monitoring solution to measure pulverised fuel fineness. It was revealed that several factors around the set-up and operation of the instrument have an influence on the perceived results. Although the instrument showed good precision and repeatability of results, these factors must be taken into account in order to improve the accuracy of the reported results before the instrument can be commissioned as an on-line monitoring solution.

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Abstract

The paper presents the results of numerical computations performed for the furnace chamber waterwalls of a supercritical boiler with a steam output of 2400 × 103 kg/h. A model of distributed parameters is proposed for the waterwall operation simulation. It is based on the solution of equations describing the mass, momentum and energy conservation laws. The aim of the calculations was to determine the distribution of enthalpy, mass flow and fluid pressure in tubes. The balance equations can be brought to a form where on the left-hand side space derivatives, and on the right-hand side – time derivatives are obtained. The time derivatives on the right-hand side were replaced with backward difference quotients. This system of ordinary differential equations was solved using the Runge-Kutta method. The calculation also takes account of the variable thermal load of the chamber along its height. This thermal load distribution is known from the calculations of the heat exchange in the combustion chamber. The calculations were carried out with the zone method.

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Abstract

The study investigates chemical modifications of coal fly ash (FA) treated with HCl or NH4HCO3 or NaOH or Na2edta, based on the research conducted to examine the behaviour of Cd(II) and Pb(II) ions adsorbed from water solution on treated fly ash. In laboratory tests, the equilibrium and kinetics were examined applying various temperatures (293 - 333 K) and pH (2 - 11) values. The maximum Cd(II) and Pb(II) ions adsorption capacity obtained at 293 K, pH 9 and mixing time 2 h from the Langmuir model can be grouped in the following order: FA-NaOH > FA-NH4HCO3 > FA > FA-Na2edta > FA-HCl. The morphology of fly ash grains was examined via small-angle X-ray scattering (SAXS) and images of scanning electron microscope (SEM). The adsorption kinetics data were well fitted by a pseudo-second-order rate model but showed a very poor fit for the pseudofirst order model. The intra-particle model also revealed that there are two separate stages in the sorption process, i.e. the external diffusion and the inter-particle diffusion. Thermodynamics parameters such as free energy, enthalpy and entropy were also determined. A laboratory test demonstrated that the modified coal fly ash worked well for the Cd(II) and Pb(II) ion uptake from polluted waters.

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Abstract

The subject of the CFD analysis presented in this paper is the process of biomass indirect co-firing carried out in a system composed of a stoker-fired furnace coupled with a gasification reactor. The installation is characterised by its compact structure, which makes it possible to minimise heat losses to the environment and enhance the physical enthalpy of the oxidising agent – flue gases – having a favourable chemical composition with oxygen and water vapour. The test results provided tools for modelling of biomass thermal processing using a non-standard oxidiser in the form of flue gases. The obtained models were used to optimise the indirect co-combustion process to reduce emissions. An overall effect of co-combustion of gas from biomass gasification in the stoker furnace is the substantial reduction in NO emissions by about 22%.

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Abstract

Heating surfaces in power boilers are exposed to very high heat flux. For evaporator protection against overheating, internally helically ribbed tubes are used. The intensification of the heat transfer and the maintenance of the thin water layer in the intercostal space, using ribbed tubes, enables better protection of the power boiler evaporator than smooth pipes. Extended inner surface changes flow and thermal conditions by influencing the linear pressure drop and heat transfer coefficient. This paper presents equations that are used to determine the heat transfer coefficient. The results of total heat transfer, obtained from CFD simulations, for two types of internally ribbed and plain tubes are also presented.

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Abstract

The possibility of producing chitosan by enzymatic deacetylation of chitin has been the subject of numerous investigations over the last twenty years, but to date no satisfactory method has been developed. In this paper the influence of chitin chain conformation and chitin particle crystallinity on the enzymatic deacetylation of chitin is investigated to determine the relative importance of these two factors on the process. It is shown that the high crystallinity of chitin is the main obstacle to converting chitin to chitosan by enzymatic deacetylation.

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Abstract

Culture supernatant containing laccase produced by Cerrena unicolor strain was used to examine laccase partitioning between phases in an aqueous two-phase system. The investigated system consisted of polyethylene glycol 3000 and sodium phosphate buffer adjusted to pH = 7. Influence of several parameters on partitioning was measured, including phase forming components’ concentrations, tie line lengths, phase volume ratio, supernatant dilution, process temperature and halogen salt supplementation. Partitioning coefficients up to 78 in the bottom phase were achieved with yields of over 90%. Tie line length and phase volume ratio had significant effect on enzyme partitioning.

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Abstract

In the paper flow dynamic similarity criteria have been presented to reflect the macroscopic flow pattern in the combustion chamber of large-scale circulating fluidised bed boilers. The proposed scaling rules have been verified on two cold models of CFB boilers operating in Tauron Wytwarzanie S.A. - El. Lagisza division (scale factor 1/20) and Fortum Power and Heat Poland Sp. z o. o. Czestochowa division (scale factor 1/10) – working with the power of 966 MWth and 120 MWth, respectively. As follows from the results of measurements, regardless of CFB boiler’s geometry the use of a defined set of criterial numbers allows to obtain satisfactory agreement between the suspension density distributions registered in the CFB boilers and scaling models.

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Abstract

This paper presents the possibility of reducing the demand for nonrenewable primary energy for buildings using a new conceptual adsorption system of cooling and heating supplied by solar energy. Moreover, the aim of this study is to shorten the payback time of investment in the standard adsorption cooling system through its integration with the heating system. Research has been carried out for an energy-efficient medium-sized single-family building with a floor area of 140 m2 and a heat load of 4.2 kW and cold load of 4.41 kW. It has been shown that the use of an adsorption system of cooling and heating supplied by solar energy decreased the demand for nonrenewable primary energy by about 66% compared to the standard building that meets the current requirements.

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Abstract

This article presents changes in the operating parameters of a combined gas-steam cycle with a CO2 capture installation and flue gas recirculation. Parametric equations are solved in a purpose-built mathematical model of the system using the Ebsilon Professional code. Recirculated flue gases from the heat recovery boiler outlet, after being cooled and dried, are fed together with primary air into the mixer and then into the gas turbine compressor. This leads to an increase in carbon dioxide concentration in the flue gases fed into the CO2 capture installation from 7.12 to 15.7%. As a consequence, there is a reduction in the demand for heat in the form of steam extracted from the turbine for the amine solution regeneration in the CO2 capture reactor. In addition, the flue gas recirculation involves a rise in the flue gas temperature (by 18 K) at the heat recovery boiler inlet and makes it possible to produce more steam. These changes contribute to an increase in net electricity generation efficiency by 1%. The proposed model and the obtained results of numerical simulations are useful in the analysis of combined gas-steam cycles integrated with carbon dioxide separation from flue gases.

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Editorial office

Editor-in-Chief
Andrzej K. Biń, Warsaw University of Technology, Poland

Editorial Board
Andrzej Burghardt (Chairman), Polish Academy of Sciences, Gliwice, Poland
Jerzy Bałdyga, Warsaw University of Technology, Poland
Andrzej Górak, T.U. Dortmund, Germany
Leon Gradoń, Warsaw University of Technology, Poland
Andrzej Jarzębski, Silesian University of Technology, Poland
Zdzisław Jaworski, West Pomeranian University of Technology, Szczecin, Poland
Władysław Kamiński, Technical University of Łódź, Poland
Stefan Kowalski, Poznań University of Technology, Poland
Andrzej Krasławski, Lappeenranta University of Technology, Finland
Stanisław Ledakowicz, Technical University of Łódź, Poland
Eugeniusz Molga, Warsaw University of Technology, Poland
Alvin W. Nienow, University of Birmingham, United Kingdom
Andrzej Noworyta, Wrocław University of Technology, Poland
Ryszard Pohorecki, Warsaw University of Technology, Poland
Andrzej Stankiewicz, Delft University of Technology, The Netherlands
Czesław Strumiłło, Technical University of Łódź, Poland
Stanisław Sieniutycz, Warsaw University of Technology, Poland
Krzysztof Warmuziński, Polish Academy of Sciences, Gliwice, Poland
Laurence R. Weatherley, University of Kansas, Lawrence, United States
Günter Wozny, T.U. Berlin, Germany
Ireneusz Zbiciński, Technical University of Łódź, Poland

Technical Editor
Barbara Zakrzewska, West Pomeranian University of Technology, Szczecin, Poland
Language Editor
Marek Stelmaszczyk, West Pomeranian University of Technology, Szczecin, Poland

 

Contact

Editorial Office
ul. Waryńskiego 1
00-645 Warszawa
Poland
email: andrzej.bin@outlook.com

 

Instructions for authors

All manuscripts submitted for publication in Chemical and Process Engineering must comprise a description of original research that has neither been published nor submitted for publication elsewhere.

The content, aim and scope of the proposals should comply with the main subject of the journal, i.e. they should deal with mathematical modelling and/or experimental investigations on momentum, heat and mass transfer, unit processes and operations, integrated processes, biochemical engineering, statics and kinetics of chemical reactions. The experiments and modelling may cover different scales and processes ranging from the molecular phenomena up to production systems. The journal language is grammatically correct British English.

Chemical and Process Engineering publishes: i) full text research articles, ii) invited reviews, iii) letters to the editor and iv) short communications, aiming at important new results and/or applications. Each of the publication form is peer-reviewed by at least two independent referees.  

Submission of materials for publication

The manuscripts are submitted for publication via Internet site www.chpe.pl and its subfolder Authors Pathway or e-mail address andrzej.bin@outlook.com. When writing the manuscript, authors should preferably use the template for articles, which is available on the www.chpe.pl page in section Instructions for Authors.   

Proposals of a paper should be uploaded using the Internet site of the journal and should contain:

  • a manuscript file in Word format (*.doc, *.docx),
  • the manuscript mirror in PDF format,
  • all graphical figuresin separate graphics files.

In the following paragraphthe general guidelines for the manuscript preparation are presented.

Manuscript outline

        1. Header details
          1. Title of paper
          2. Names (first name and further initials) and surnames of authors
          3. Institution(s) (affiliation)
          4. Address(es) of authors
          5. Information about the corresponding author; academic title, name and surname, email address, address for correspondence
        2. Abstract – should contain a short summary of the proposed paper. In the maximum of 200 words the authors should present the main assumptions, results and conclusions drawn from the presented study.
        3. Keywords– Up to 5 characteristic keyword items should be provided.
        4. Text
          1. Introduction. In this part, description of motivation for the study and formulation of the scientific problem should be included and supported by a concise review of recent literature.
          2. Main text. It should contain all important elements of the scientific investigations, such as presentation of experimental rigs, mathematical models, results and their discussion. This part may be divided into subchapters.
          3. Conclusions. The major conclusions can be put forward in concise style in a separate chapter. Presentation of conclusions from the reported research work accompanied by a short commentary is also acceptable.
          4. Figures: drawings, diagrams and photographs can be in colour and should be located in appropriate places in the manuscript text according to the template provided on the www.chpe.pl page. Their graphical form should be of vector or raster type with the minimum resolution of 900 dpi. In addition, separate files containing each of the drawings, graphs and photos should be uploaded onto the journal Web site in one of the following formats: bmp, gif, tiff, jpg, eps. Due to rigid editorial reasons, graphical elements created within MS Word and Excel are not acceptable. The final length of figures should be intended typically for 8 cm (single column) or 16 cm in special cases of rich-detail figures. The basic font size of letters in figures should be at least 10 pts after adjusting graphs to the final length.  

          Figures: drawings, diagrams and photographs should be in gray scale. In case of coloured graphs or photo an additional payment of 300 PLN (72 €) per 1 page containing coloured figures on both sides, or 150 PLN (36 €) per page containing coloured figures on one side will be required.

          Tables should be made according to the format shown in the template.

        5. All figures and tables should be numbered and provided with appropriate title and legend, if necessary. They have to be properly referenced to and commented in the text of the manuscript.

        6. List of symbols should be accompanied by their units
        7. Acknowledgements may be included before the list of literature references
        8. Literature citations

 

The method of quoting literature source in the manuscript depends on the number of its authors:

  • single author – their surname and year of publication should be given, e.g. Marquardt (1996) or (Marquardt, 1996),
  • two authors – the two surnames separated by the conjunction “and” with the publication year should be given, e.g. Charpentier and McKenna (2004) or (Charpentier and McKenna, 2004),
  • three and more authors – the surname of the first author followed by the abbreviation “et al.” and year of publication should be given, e.g. Bird et al. (1960) or (Bird et al., 1960).

In the case of citing more sources in one bracket, they should be listed in alphabetical order using semicolon for separation, e.g. (Bird et al., 1960; Charpentier and McKenna, 2004; Marquardt, 1996). Should more citations of the same author(s) and year appear in the manuscript then letters “a, b, c, ...” should be successively applied after the publication year.

Bibliographic data of the quoted literature should be arranged at the end of the manuscript text in alphabetic order of surnames of the first author. It is obligatory to indicate the DOI number of those literature items, which have the numbers already assigned. Journal titles should be specified by typingtheir right abbreviationsor, in case of doubts, according to the List of Title Word Abbreviations available at http://www.issn.org/2-22661-LTWA-online.php.

Examples of citation for:

Articles
Charpentier J. C., McKenna T. F., 2004.Managing complex systems: some trends for the future of chemical and process engineering. Chem. Eng. Sci., 59, 1617-1640. DOI: 10.1016/j.ces.2004.01.044.

Information from books (we suggest adding the page numbers where the quoted information can be found)
Bird R. B., Stewart W.E., Lightfood E.N., 2002. Transport Phenomena. 2nd edition, Wiley, New York, 415-421.

Chapters in books
Hanjalić K., Jakirlić S., 2002. Second-moment turbulence closure modelling, In: Launder B.E., Sandham N.D. (Eds.), Closure strategies for turbulent and transitional flows. Cambridge University Press, Cambridge, 47-101.

Conferences
ten Cate A., Bermingham S.K., Derksen J.J., Kramer H.M.J., 2000. Compartmental modeling of an 1100L DTB crystallizer based on Large Eddy flow simulation. 10th European Conference on Mixing. Delft, the Netherlands, 2-5 July 2000, 255-264.

8. Payments

Starting from 2014 a principle of publishing articles against payment is introduced, assuming non-profit making editorial office. According to the principle authors or institutions employing them, will have to cover the expenses amounting to 40 PLN (or 10 €) per printed page. The above amount will be used to supplement the limited financial means received from the Polish Academy of Sciences for the editorial and publishing; and in particular to increase the capacity of the next CPE volumes and to proofread the linguistic correctness of the articles. The method of payment will be indicated in an invoice sent to the authors or institutions after acceptance of their manuscripts to be published. In justifiable cases presented in writing, the editorial staff may decide to relieve authors from basic payment, either partially or fully. All correspondence should be sent to Editor-in-Chief, Prof. Andrzej K. Biń, email address: andrzej.bin@outlook.com.


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