The accurate prediction of iron losses has become a prominent problem in electromagnetic machine design. The basis of all iron loss models is found in the spatial field-locus of the magnetic flux density (B) and magnetic field (H). In this paper the behavior of the measured BH-field-loci is considered in FEM simulation. For this purpose, a vector hysteresis model is parameterized based on the global measurements, which then can be used to reproduce the measurement system and obtain more detailed insights on the device and its local field distribution. The IEM has designed a rotary loss tester for electrical steel, which can apply arbitrary BH-field-loci occurring during electrical machine operation. Despite its simplicity, the proposed pragmatic analytical model for vector hysteresis provides very promising results.
Accurate demagnetization modelling is mandatory for a reliable design of rare-earth permanent magnet applications, such as e.g. synchronous machines. The magnetization of rare-earth permanent magnets requires high magnetizing fields. For technical reasons, it is not always possible to completely and homogeneously achieve the required field strength during a pulse magnetization, due to stray fields or eddy currents. Not sufficiently magnetized magnets lose remanence as well as coercivity and the demagnetization characteristic becomes strongly nonlinear. It is state of the art to treat demagnetization curves as linear. This paper presents an approach to model the nonlinear demagnetization in dependence on the magnetization field strength. Measurements of magnetization dependent demagnetization characteristics of rare-earth permanent magnets are compared to an analytical model description. The physical meaning of the model parameters and the influence on them by incomplete magnetization are discussed for different rare-earth permanent magnet materials. Basically, the analytic function is able to map the occurring magnetization dependent demagnetization behavior. However, if the magnetization is incomplete, the model parameters have a strong nonlinear behavior and can only be partially attributed to physical effects. As a benefit the model can represent nonlinear demagnetization using a few parameters only. The original analytical model is from literature but has been adapted for the incomplete magnetization. The discussed effect is not sufficiently accurate modelled in literature. The sparse data in literature has been supplemented with additional pulsed-field magnetometer measurements.
Magnetic properties of silicon iron electrical steel are determined by using standardized measurement setups and distinct excitation parameters. Characteristic values for magnetic loss and magnetization are used to select the most appropriate material for its application. This approach is not sufficient, because of the complex material behavior inside electrical machines, which can result in possible discrepancies between estimated and actual machine behavior. The materials’ anisotropy can be one of the problems why simulation and measurement are not in good accordance.With the help of a rotational single sheet tester, the magnetic material can be tested under application relevant field distribution. Thereby, additional effects of hysteresis and anisotropy can be characterized for detailed modelling and simulation.