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Abstract

In this paper a scaling approach for the solution of 2D FE models of electric machines is proposed. This allows a geometrical and stator and rotor resistance scaling as well as a rewinding of a squirrel cage induction machine enabling an efficient numerical optimization. The 2D FEM solutions of a reference machine are calculated by a model based hybrid numeric induction machine simulation approach. In contrast to already known scaling procedures for synchronous machines the FEM solutions of the induction machine are scaled in the stator-current-rotor-frequency-plane and then transformed to the torque- speed-map. This gives the possibility to use a new time scaling factor that is necessary to keep a constant field distribution. The scaling procedure is validated by the finite element method and used in a numerical optimization process for the sizing of an electric vehicle traction drive considering the gear ratio. The results show that the scaling procedure is very accurate, computational very efficient and suitable for the use in machine design optimization.
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Abstract

The near net shaped manufacturing ability of squeeze casting process requiresto set the process variable combinations at their optimal levels to obtain both aesthetic appearance and internal soundness of the cast parts. The aesthetic and internal soundness of cast parts deal with surface roughness and tensile strength those can readily put the part in service without the requirement of costly secondary manufacturing processes (like polishing, shot blasting, plating, hear treatment etc.). It is difficult to determine the levels of the process variable (that is, pressure duration, squeeze pressure, pouring temperature and die temperature) combinations for extreme values of the responses (that is, surface roughness, yield strength and ultimate tensile strength) due to conflicting requirements. In the present manuscript, three population based search and optimization methods, namely genetic algorithm (GA), particle swarm optimization (PSO) and multi-objective particle swarm optimization based on crowding distance (MOPSO-CD) methods have been used to optimize multiple outputs simultaneously. Further, validation test has been conducted for the optimal casting conditions suggested by GA, PSO and MOPSO-CD. The results showed that PSO outperformed GA with regard to computation time.
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