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Abstract

In this study, the effect of gas pressure on the shape and size of the AZ91 alloy powder produced by using the gas atomization method was investigated experimentally. Experiments were carried out at 820°C constant temperature in 2-mm nozzle diameter and by applying 4 different gas pressures (0.5, 1.5, 2.5 and 3.5 MPa). Argon gas was used to atomize the melt. Scanning electron microscope (SEM) to determine the shape of produced AZ91 powders, XRD, XRF and SEM-EDX analysis to determine the phases forming in the internal structures of the produced powders and the percentages of these phases and a laser measuring device for powder size analysis were used. Hardness tests were carried out to determine the mechanical properties of the produced powders. The general appearances of AZ91 alloy powders produced had general appearances of ligament, acicular, droplet, flake and spherical shape, but depending on the increase in gas pressure, the shape of the powders is seen to change mostly towards flake and spherical. It is determined that the finest powder was obtained at 820°C with 2 mm nozzle diameter at 3.5 MPa gas pressure and the powders had complex shapes in general.
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Abstract

A one-dimensional transient mathematical model describing thermal and flow phenomena during coal coking in an oven chamber was studied in the paper. It also accounts for heat conduction in the ceramic oven wall when assuming a constant temperature at the heating channel side. The model was solved numerically using partly implicit methods for gas flow and heat transfer problems. The histories of temperature, gas evolution and internal pressure were presented and analysed. The theoretical predictions of temperature change in the centre plane of the coke oven were compared with industrialscale measurements. Both, the experimental data and obtained numerical results show that moisture content determines the coking process dynamics, lagging the temperature increase above the water steam evaporation temperature and in consequence the total coking time. The phenomenon of internal pressure generation in the context of overlapping effects of simultaneously occurring coal transitions - devolatilisation and coal permeability decrease under plastic stage - was also discussed.
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Abstract

The pressure drop in microreactors for the gas - liquid Taylor flow was measured for 4 different microreactor geometries and 3 different gas - liquid systems. The results have been compared with the existing literature correlations. A selection of the best correlations has been made.
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Abstract

The pressure of wet water vapor inside a condenser has a great impact on the efficiency of thermal cycle. The value of this pressure depends on the mass share of inert gases (air). The knowledge of the spots where the air accumulates allows its effective extraction from the condenser, thus improving the conditions of condensation. The condensation of water vapor with the share of inert gas in a model tube bank of a condenser has been analyzed in this paper. The models include a static pressure loss of the water vapor/air mixture and the resultant changes in the water vapor parameters. The mass share of air in water vapor was calculated using the Dalton’s law. The model includes changes of flow and thermodynamic parameters based on the partial pressure of water vapor utilizing programmed water vapor tables. In the description of the conditions of condensation the Nusselts theory was applied. The model allows for a deterioration of the heat flow conditions resulting from the presence of air. The paper contains calculations of the water vapor flow with the initial mass share of air in the range 0.2 to 1%. The results of calculations clearly show a great impact of the share of air on the flow conditions and the deterioration of the conditions of condensation. The data obtained through the model for a given air/water vapor mixture velocity upstream of the tube bank allow for identification of the spots where the air accumulates.
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Abstract

Manual measurements of distribution of gas velocity in conduits of flue gas installations using systems with differential pressure sensors of velocity are often performed for the requirements of determining emissions of dust pollutants from industrial process plants to the atmosphere. The aim is to determine an axial velocity profile. Flows in measuring sections are not always coaxial along the run of the duct; they are characterized by different directions of the velocity vector at various measuring points. The determination of actual directions of vectors of local velocities giving a guarantee of an accurate calculation of the axial velocity is often not possible from the technical point of view and the measurement of the velocity is carried out with the parallel setting of the sensor head in relation to the axis and the walls of the conduit. Then the knowledge of the directional sensitivity of the applied velocity sensor allows either to eliminate the axial velocity measurement error or to take it into account by the uncertainty of this measurement. For specific situations of two-dimensional variation of direction of the velocity vector, the directional sensitivity characteristics and in consequence the characteristics of error have been determined for three sensors adopted to tests: a zero pressure dust sampling probe with the anemometric function as an element of the gravimetric dust sampler and comparatively - two commonly used Pitot tubes: types S and L.
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Abstract

The paper presents the mathematical modelling of selected isothermal separation processes of gaseous mixtures, taking place in plants using membranes, in particular nonporous polymer membranes. The modelling concerns membrane modules consisting of two channels - the feeding and the permeate channels. Different shapes of the channels cross-section were taken into account. Consideration was given to co-current and counter-current flows, for feeding and permeate streams, respectively, flowing together with the inert gas receiving permeate. In the proposed mathematical model it was considered that pressure of gas changes along the length of flow channels was the result of both - the drop of pressure connected with flow resistance, and energy transfer by molecules of gas flowing in a given channel to molecules which penetrate this channel from the adjacent channel. The literature on membrane technology takes into account only the drop of pressure connected with flow resistance. Consideration given to energy transfer by molecules of gas flowing in a given channel to molecules which penetrate this channel from the adjacent channel constitute the essential novelty in the current study. The paper also presents results of calculations obtained by means of a computer program which used equations of the derived model. Physicochemical data concerning separation of the CO2/CH4 mixture with He as the sweep gas and data concerning properties of the membrane made of PDMS were assumed for calculations.
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Abstract

Oxygen is used for medical treatment and general anesthesia. However, high concentrations of oxygen can have toxic effects on cells. In veterinary medicine, 100% oxygen is usually used during general anesthesia and it can be toxic to animals. However, there is little concern about its harmful effects in humans. The objective of this study was to demonstrate that using a high con- centration of oxygen increases the partial pressure of oxygen in arterial blood (PaO2) more so than a lower concentration, by comparing PaO2 at three different oxygen concentrations (100%, 60%, and 40%) in six dogs under general anesthesia for 3 hours. The mean PaO2 and standard error values at the 100%, 60%, and 40% oxygen concentrations were 535.8 ± 24.01, 374 ± 17.19, and 239 ± 8.78 mmHg, respectively (p<0.05). These results show that 100% and 60% oxygen concentrations could increase oxidative stress. Further studies are needed to examine the oxygen concentration that causes toxicity.
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Abstract

Gas-liquid flows abound in a great variety of industrial processes. Correct recognition of the regimes of a gasliquid flow is one of the most formidable challenges in multiphase flow measurement. Here we put forward a novel approach to the classification of gas-liquid flow patterns. In this method a flow-pattern map is constructed based on the average energy of intrinsic mode function and the volumetric void fraction of gas-liquid mixture. The intrinsic mode function is extracted from the pressure fluctuation across a bluff body using the empirical mode decomposition technique. Experiments adopting air and water as the working fluids are conducted in the bubble, plug, slug, and annular flow patterns at ambient temperature and atmospheric pressure. Verification tests indicate that the identification rate of the flow-pattern map developed exceeds 90%. This approach is appropriate for the gas-liquid flow pattern identification in practical applications.
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Abstract

To find effective and practical methods to distinguish gas-liquid two-phase flow patterns, new flow pattern maps are established using the differential pressure through a classical Venturi tube. The differential pressure signal was first decomposed adaptively into a series of intrinsic mode functions (IMFs) by the ensemble empirical mode decomposition. Hilbert marginal spectra of the IMFs showed that the flow patterns are related to the amplitude of the pressure fluctuation. The cross-correlation method was employed to sift the characteristic IMF, and then the energy ratio of the characteristic IMF to the raw signal was proposed to construct flow pattern maps with the volumetric void fraction and with the two-phase Reynolds number, respectively. The identification rates of these two maps are verified to be 91.18% and 92.65%. This approach provides a cost-effective solution to the difficult problem of identifying gas-liquid flow patterns in the industrial field.
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Abstract

The paper concerns the problem of discontinuity in high pressure die castings (HPDC). The compactness of their structure is not perfect, as it is sometimes believed. The discontinuities present in these castings are the porosity as follow: shrinkage and gas (hydrogen and gas-air occlusions) origin. The mixed gas and shrinkage nature of porosity makes it difficult to identify and indicate the dominant source. The selected parameters of metallurgical quality of AlSi9Cu3 alloy before and after refining and the gravity castings samples (as DI - density index method), were tested and evaluated. This alloy was served to cast the test casting by HPDC method. The penetrating testing (PT) and metallographic study of both kinds of castings were realized. The application of the NF&S simulation system allowed virtually to indicate the porosity zones at risk of a particular type in gravity and high-pressure-die-castings. The comparing of these results with the experiment allowed to conclude about NF&S models validation. The validity of hypotheses concerning the mechanisms of formation and development of porosity in HPDC casting were also analyzed.
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