Comparison studies of different measurement methods using a Coordinate Measuring Arm are presented. Studies were divided into two parts. The first was point measurements of contact and pseudo-scanning contact measurements. The second part consisted of point measurements of contact and non-contact scanning measurements. Contact research (point measurements and the pseudo-scanning) were accomplished with the use of PowerINSPECT software, whereas non-contact with use of Focus Handheld and Focus Inspection software. Handheld Focus was used to collect a point cloud and its processing, while the detection of set elements was made using the second software from the group of Focus. According to the developed procedure for both parts sample elements with known nominal values were measured (available CAD model of object of research). It became the basis for examining whether there are statistically significant differences between results of different methods in both parts. Statistical comparison of measurement methods was carried out using four tests: Comparison of Means, Comparison of Standard Deviations, Comparison of Medians and a Kolmogorov- Smirnov Test.
The aim of the research was to analyze the possibility of using mobile laser scanning systems to acquire information for production and/or updating of a basic map and to propose a no-reference index of this accuracy assessment. Point clouds have been analyzed in terms of content of interpretation and geometric potential. For this purpose, the accuracy of point clouds with a georeference assigned to the base map objects was examined. In order to conduct reference measurements, a geodetic network was designed and also additional static laser scanning data has been used. The analysis of mobile laser scanning (MLS) data accuracy was conducted with the use of 395 check points. In the paper, application of the total Error of Position of the base-map Objects acquired with the use of MLS was proposed. Research results were related to reference total station measurements. The resulting error values indicate the possibility to use an MLS point cloud in order to accurately determine coordinates for individual objects for the purposes of standard surveying studies, e.g. for updating some elements of the base map content. Nevertheless, acquiring MLS point clouds with satisfying accuracy not always is possible, unless specific resolution condition is fulfilled. The paper presents results of accuracy evaluation in different classes of base-map elements and objects.
The base map provides basic information about land to individuals, companies, developers, design engineers, organizations, and government agencies. Its contents include spatial location data for control network points, buildings, land lots, infrastructure facilities, and topographic features. As the primary map of the country, it must be developed in accordance with specific laws and regulations and be continuously updated. The base map is a data source used for the development and updating of derivative maps and other large scale cartographic materials such as thematic or topographic maps. Thanks to the advancement of science and technology, the quality of land surveys carried out by means of terrestrial laser scanning (TLS) matches that of traditional surveying methods in many respects. This paper discusses the potential application of output data from laser scanners (point clouds) to the development and updating of cartographic materials, taking Poland’s base map as an example. A few research sites were chosen to present the method and the process of conducting a TLS land survey: a fragment of a residential area, a street, the surroundings of buildings, and an undeveloped area. The entire map that was drawn as a result of the survey was checked by comparing it to a map obtained from PODGiK (pol. Powiatowy Ośrodek Dokumentacji Geodezyjnej i Kartograficznej – Regional Centre for Geodetic and Cartographic Records) and by conducting a field inspection. An accuracy and quality analysis of the conducted fieldwork and deskwork yielded very good results, which provide solid grounds for predicating that cartographic materials based on a TLS point cloud are a reliable source of information about land. The contents of the map that had been created with the use of the obtained point cloud were very accurately located in space (x, y, z). The conducted accuracy analysis and the inspection of the performed works showed that high quality is characteristic of TLS surveys. The accuracy of determining the location of the various map contents has been estimated at 0.02-0.03 m. The map was developed in conformity with the applicable laws and regulations as well as with best practice requirements.
Evolution of many high technologies such as microelectronics, microsystem technology and nanotechnology involves design, application and testing of technical structures, whose size is being decreased continuously. Scanning probe microscopes (SPM) are therefore increasingly used as diagnostic and measurement instruments. Consequently the demand for standardized calibration routines for this kind of equipment rises. Up to now, there has been no in generally accepted guideline on how to perform SPM calibration procedure. In this article we discuss calibration scheme and focus on several critical aspects of SPM characterization e.g. the determination of the static and dynamic physical properties of the cantilever, the influence factors which need to be considered when plotting a scheme for the calibration of the force and displacement sensitivity.
It is assumed that close to the margins of ice-sheets, glacial, fluvial and aeolian processes overlap, and combined with weathering processes, produce numerous sediments, in which quartz is a common mineral. Quartz grains, if available, may serve as a powerful tool in determining the depositional history, transportation mode and postdepositional processes. However, quartz grain studies in some modern glacial areas are still sparse. In this study, we examine for the first time quartz grains sampled from the modern glacial and proglacial environments of the Russell Glacier, southwest Greenland in binocular microscope and scanning electron microscope, to analyze their shape, character of surface and microtextures. We debate whether the investigated quartz grains reveal glacial characteristics and to what extent they carry a signal of another transportation and sedimentary processes. Although glacial fracturing and abrasion occur in grain suites, most mechanical origin features are not of a high frequency or freshness, potentially suggesting a reduced shear stress in the glacier from its limited thickness and influence of the pressurized water at the ice-bed. In contrast, the signal that originates from the fluvial environment is much stronger derived by numerous aqueous-induced features present on quartz grain surfaces. Aeolian-induced microtextures on grain surfaces increase among the samples the closest to the ice margin, which may be due to enhanced aeolian activity, but are practically absent in sediments taken from the small scale aeolian landforms. In contrast, aeolian grains have been found in the bigger-size (1.0-2.0 mm) investigated fraction. These grains gained the strongest aeolian abrasion, possibly due to changes in transportation mode.
In the recent years three-dimensional buildings modelling based on an raw air- borne laser scanning point clouds, became an important issue. A significant step towards 3D modelling is buildings segmentation in laser scanning data. For this purpose an algorithm, based on the multi-resolution analysis in wavelet domain, is proposed in the paper. The proposed method concentrates only on buildings, which have to be segmented. All other objects and terrain surface have to be removed. The algorithm works on gridded data. The wavelet-based segmentation proceeds in the following main steps: wavelet decomposition up to appropriately chosen level, thresholding on the chosen and adjacent levels, removal of all coefficients in the so-called influence pyramid and wavelet reconstruction. If buildings on several scaling spaces have to be segmented, the procedure should be applied iteratively. The wavelet approach makes the procedure very fast. However, the limitation of the proposed procedure is its scale-based distinction between objects to be segmented and the rest.
In the paper a frequency method of filtering airborne laser data is presented. A number of algorithms developed to remove objects above a terrain (buildings, vegetation etc.) in order to obtain the terrain surface were presented in literature. Those all methods published are based on geometrical criteria, i.e. on a specific threshold of elevation differences between two neighbouring points or groups of points. In other words, topographical surface is described in a spatial domain. The proposed algorithm operates on topographical surface described in a frequency domain. Two major tools, i.e. Fast Fourier Transform (FFT) and digital filters are used. The principal assumption is based on the idea that low frequencies are responsible for a terrain surface, while high frequencies are connected to objects above the terrain. The general guidelines of this method were for the first time presented at (Marmol and Jachimski, 2004). Due to the fact that the preliminary results showed some limitations, two-stage filtering algorithm has been introduced. The frequency filter was modified in such a manner that different filter parameters are used to detect buildings than those to recognize vegetation. In the first stage of data processing the filtering concerning elimination of points connected with urban areas was applied. The low-pass filter with parameters determined for urban area was used for the whole tested terrain in that stage. The purpose of the second stage was to eliminate vegetation by using the filter for forest areas. The presented method was tested by using data sets obtained in the ISPRS test on extracting DTM from point clouds. The results of using the two-stage algorithm were com- pared with both reference data and with filtering results of eight method reported to ISPRS test. A numerical comparison of the filter output with a reference data set shows that the filter generates DTM of a satisfactory quality. The accuracy of DTM produced by the frequency algorithm fits the average accuracy of eight methods reported in the ISPRS test.
A system for precise angular laser beam deflection by using a plane mirror is presented. The mirror was fixed to two supports attached to its edges. This article details the theoretical basis of how this deflector works. The spring deflection of a flat circular metal plate under a uniform axial buckling was used and the mechanical stress was generated by a piezoelectric layer. The characteristics of the deformation of the plate versus the voltage control of the piezoelectrics were examined and the value of the change resolution possible to obtain was estimated. An experimental system is presented and an experiment performed to examine this system. As a result, a resolution of displacement of 10-8 rad and a range of 10-5 rad were obtained.
The work presented here, concentrates on experimental surface roughness analysis in the milling of hardened steel using a monolithic torus mill. Machined surface roughness with respect to milling process dynamics has been investigated. The surface roughness model including cutter displacements has been developed. Cutting forces and cutter displacements (vibrations) were measured in order to estimate their quantitative influence on Ra and Rz parameters. The cutter displacements were measured online using a scanning 3D laser vibrometer. The influence of cutting speed vc on surface roughness parameters (Ra, Rz) was also studied. The research revealed that real surface roughness parameters are significantly higher than those calculated on the basis of a kinematic-geometric basic model, and their values are strongly dependent on dynamic cutter displacements.
Archaeometallurgical investigations presented in this work focus on analysing the microstructure as well as mechanical properties of artefacts from the17th in form of findings performed from cast iron as well as copper casts. The presented research results extend the up-to-date knowledge and present the analysis of structural compounds found in the microstructure of the artefacts from the time dating back to the late Middle Ages in the region around Czestochowa, Poland. The tested samples were found in earth in the city centre under the present marketplace. The excavation works were carried out in summer in the year 2009, and have resulted in the excavation of artefacts in form of copper block of the weight of several kg. The excavation action was led by a group of Polish archaeologists collaborating with the local authorities. The performed pre-dating of this element determines the age of the artefacts as the 17th century AD. The excavations that have been taking place since 2007 have widened the knowledge of the former Czestochowa. Historians of this town have suggested, that the found weight and traces of metallurgical activity suggest that the exposed walls were an urban weight. The weight is visible on the 18th century iconography. What was find on the Old Market indicates that there was a lush economic life before the Swedish invasion in this part of Poland. Some buildings lost their functions or were changed, others died in fires, but new places developed. To describe the microstructure, with its structural components, research was done using microscopy techniques, both of the light as well as electron microscopy (SEM), also chemical composition analysis was carried out using the EDS technique, as well as tool for phase analysis were applied in form of X-Ray Diffraction (qualitative analysis), especially for the reason to describe the phases present in the excavated material. This research will help to obtain new information in order to investigate further archaeometallurgical artefacts, extending the knowledge about middle age metallic materials its usage and manufacturing.
The article describes the process of creating 3D models of architectural objects on the basis of video images, which had been acquired by a Sony NEX-VG10E fixed focal length video camera. It was assumed, that based on video and Terrestrial Laser Scanning data it is possible to develop 3D models of architectural objects. The acquisition of video data was preceded by the calibration of video camera. The process of creating 3D models from video data involves the following steps: video frames selection for the orientation process, orientation of video frames using points with known coordinates from Terrestrial Laser Scanning (TLS), generating a TIN model using automatic matching methods. The above objects have been measured with an impulse laser scanner, Leica ScanStation 2. Created 3D models of architectural objects were compared with 3D models of the same objects for which the self-calibration bundle adjustment process was performed. In this order a PhotoModeler Software was used. In order to assess the accuracy of the developed 3D models of architectural objects, points with known coordinates from Terrestrial Laser Scanning were used. To assess the accuracy a shortest distance method was used. Analysis of the accuracy showed that 3D models generated from video images differ by about 0.06 ÷ 0.13 m compared to TLS data.
The paper deals with evaluation of a 3D scanning method elaborated by the authors, by applying it to the analysis of the wear of forging tools. The 3D scanning method in the first place consists in the application of scanning to the analysis of changes in geometry of a forging tool by way of comparing the images of a worn tool with a CAD model or an image of a new tool. The method was evaluated in the context of the important measurement problems resulting from the extreme conditions present during the industrial hot forging processes. The method was used to evaluate wear of tools with an increasing wear degree, which made it possible to determine the wear characteristics in a function of the number of produced forgings. The following stage was the use it for a direct control of the quality and geometry changes of forging tools (without their disassembly) by way of a direct measurement of the geometry of periodically collected forgings (indirect method based on forgings). The final part of the study points to the advantages and disadvantages of the elaborated method as well as the potential directions of its further development.
The present article deals with the possibility of using the reverse engineering method for the production of prototype molds by Patternless process technology. Article describes method how to obtain virtual model by using a 3D scanner. Article also explains principle of the Patternless process technology, which is based on the milling mold cavity using CNC machining equipment. The aim of the research is the use of advanced technologies that speed up and facilitate the process of production prototype mold. The practical result of the presented experiment is bronze casting, which serves as a foot rest bracket on historic bike.
The aim of this work was to investigate the possibility of obtaining an amorphous/crystalline composite starting from Ni-Si- B-based powder grade 1559-40 and silver powder. The alloy was produced using arc melting of 95% wt. Ni-Si-B-based powder (1559-40) and 5% wt. Ag powder. Ingot was re-melted on a copper plate and observed while cooling using a mid-wave infra-red camera. The alloy was then melt-spun in a helium atmosphere. The microstructure of the ingot as well as the melt-spun ribbon was studied using light microscopy and scanning electron microscopy with energy dispersive spectrometry. Phase identification was performed by means of X-ray diffraction. The observations confirmed an amorphous/crystalline microstructure of the ribbon where the predominant constituent of the microstructure was an amorphous phase enriched with Ni, Si, and B, while the minor constituent was an Ag-rich crystalline phase distributed in a film along the melt-spinning direction.
Mg60Zn35Ca5 amorphous powder alloys were synthesized by mechanical alloying (MA) technique. The results of the influence of high-energy ball-milling time on amorphization of the Mg60Zn35Ca5 elemental blend (intended for biomedical application) were presented in the study. The amorphization process was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM). Initial elemental powders were mechanically alloyed in a Spex 8000 high-energy ball mill at different milling times (from 3 to 24 h). Observation of the powder morphology after various stages of milling leads to the conclusion that with the increase of the milling time the size of the powder particles as well as the degree of aggregation change. The partially amorphous powders were obtained in the Mg60Zn35Ca5 alloy after milling for 13-18h. The results indicate that this technique is a powerful process for preparing Mg60Zn35Ca5 alloys with amorphous and nanocrystalline structure.
The knowledge whether and how chemical species react with tissues is important because of protection against harmful factors, diagnose of dermatological diseases, validation of dermatological procedures as well as effectiveness of topical therapies. In presented work the effects of chemical agents on plates of human fingernails were studied using Atomic Force Microscopy and Scanning Electron Microscopy. Apart from that, mapping of the elastic properties of the nails was also carried out. To obtain reliable measures of spatial evolution of the surface variations, recorded images were analyzed in terms of scaling invariance brought by fractal geometry, instead of common though not unique statistical measures.
Tests concerning EN AC 48000 (AlSi12CuNiMg) alloy phase transition covered (ATD) thermal analysis and (DSC) differential scanning calorimetry specifying characteristic temperatures and enthalpy of transformations. ATD thermal analysis shows that during cooling there exist: pre-eutectic crystallization effect of Al9Fe2Si phase, double eutectic and crystallization α(Al)+β(Si) and multi-component eutectic crystallization. During heating, DSC curve showed endothermic effect connected with melting of the eutectic α(Al)+β(Si) and phases: Al2Cu, Al3Ni, Mg2Si and Al9Fe2Si being its components. The enthalpy of this transformation constitutes approx. +392 J g-1 . During freezing of the alloy, DSC curve showed two exothermal reactions. One is most likely connected with crystallization of Al9Fe2Si phase and the second one comes from freezing of the eutectic α(Al)+β(Si). The enthalpy of this transformation constitutes approx. –340 J g-1 . Calorimetric test was accompanied by structural test (SEM) conducted with the use of optical microscope Reichert and scanning microscope Hitachi S-4200. There occurred solution's dendrites α(Al), eutectic silicon crystal (β) and two types of eutectic solution: double eutectic α(Al)+β(Si) and multi-component eutectic α+AlSiCuNiMg+β.
The paper presents results of calorimetric studies of foundry nickel superalloys: IN100, IN713C, Mar - M247 and ŻS6 U. Particular attention was paid to determination of phase transiti ons temperatures during heating and cooling. The samples were heated to a temperature of 1500°C with a rate of 10°C ⋅ min – 1 and then held at this temperature for 5 min. After a complete melting, the samples were cooled with the same rat e. Argon with a purity of 99.99% constituted the protective atmosphere. The sample was placed in an alundum crucible with a capacity of 0.45 cm 3 . Temperature and heat calibration was carried out based on the mel ting point of high- purity Ni. The tests were carried out by the differential scanning calorimetry (DSC) using a Multi HTC high -temperature calorimeter from Setaram. Based on the DSC curves, the following temperatures were determined: solidus and liquidus, dissolution and precipitation of the γ ’ phase, MC carbides and melting of the γ ’ /γ eutectic. In the temperature range of 100 -1100°C, specific heat capacity of the investigated superalloys was determined. It was found that the IN713C and IN100 alloys exhibit a higher specific heat while compared to the Mar - M247 and ŻS6 U alloys.
With the use of differential scanning calorimetry (DSC), the characteristic temperatures and enthalpy of phase transformations were defined for commercial AlSi9Cu3 cast alloy (EN AC-46000) that is being used for example for pressurized castings for automotive industry. During the heating with the speed of 10oCmin-1 two endothermic effects has been observed. The first appears at the temperature between 495 oC and 534 oC, and the other between 555 oC and 631 oC. With these reactions the phase transformation enthalpy comes up as +6 J g-1 and +327 J g-1 . During the cooling with the same speed, three endothermic reactions were observed at the temperatures between 584 oC and 471 oC. The total enthalpy of the transitions is – 348 J g-1 . Complimentary to the calorimetric research, the structural tests (SEM and EDX) were conducted on light microscope Reichert and on scanning microscope Hitachi S-4200. As it comes out of that, there are dendrites in the structure of α(Al) solution, as well as the eutectic (β) silicon crystals, and two types of eutectic mixture: double eutectic α(Al)+β(Si) and compound eutectic α+Al2Cu+β.