The paper presents the results of research work on linear FSW (Friction Stir Welding) joining aluminum alloys AA2024-T3 of 0.5 mm in thickness. The study was conducted on properly adapted numerical controlled 3 axis milling machine using a ceramic tool and special designed fastening device. The tool dimensions have been estimated according to the algorithm shown in the literature . All joints were made of end-to end (butt) configuration under different welding speed. The rotational speed of the tool and tool offset was constant. The effect of selected technological parameters on the quality of the joint was analyzed. Produced butt joint have been subjected to a static tensile testing to identify mechanical features of the materials of joints compared to parent materials. Measurements of micro hardness HV in the plastically formed stir zone of joint and in the parent material have been carried out. Axial and radial welding forces in the joining region were recorded during the tests and their dependency from the welding parameters was studied. Based on the results of strength tests the efficiency of joints for sheets of 0.5 mm in thicknesses oscillated up to 96% compared to the parent material. It has been found that for given parameters the correct, free of defects joints were obtained. The paper also presents the results of low-cycle fatigue tests of obtained FSW joints. The use of a ceramic tool in the FSW process allows to obtain welds with higher strength than conventional tools. The results suggests that FSW can be potentially applied to joining aluminum alloys.
The paper presents the results of theoretical analysis and experimental research on the material’s influence and tool geometry on the welding speed and mechanical strength of Al 2024 thin sheet metal joints. To make the joints, tungsten carbide and ceramics tools with a smooth and modified surface of the shoulder were used. The choice of the geometrical parameters of the tool was adjusted to the thickness of the joined sheet. During welding, the values of axial and radial force were recorded to determine the stability of the process. The quality of the joint was examined and evaluated on the basis of visual analysis of the surface and cross-sections of the joint area and the parent material, and subjected to mechanical strength tests. The test results indicate that both the geometry of the tool shoulder and the tool material have a decisive influence on the quality of the joint and the welding speed, making it possible to shorten the duration of the entire process.
The paper presents the results of research on the modification of the face geometry of the refill friction stir spot welding tool sleeve for welding thin aluminum sheets with an Alclad and an oxide anode coating. The analysis of the impact of such modification on the process perform (tool motion parameters, temperature) and microstructure as well as mechanical strength of the lap joints were analyzed. The tests were carried out using aluminum alloy 2024-T3 sheets with thickness 1.27 mm. For comparative purposes, joints were also made using plates without an Alclad and without anodized coating with using unmodified tool and modified tools with developed 3 variants of face geometry. The samples with the joint were subjected to metallographic and strength tests. It has been shown that the use of modified geometry has a decisive influence on the performance of the process and the effect of softening and mixing of materials in the zone of point connection.
Selected results of investigations concerning a shallow water part of the coastal zone, covering the surf zone and the swash zone, are presented. The above research has been carried out by means of field measurements, as well as data-driven and theoretical modelling. The investigations have led to development of a mathematical model of wave transformation and run-up on the shore in the Lagrangian system, as well as identification of infragravity waves (edge waves) in the multi-bar morphological beach system and their linkage with rhythmic shoreline forms (cusps). Some empirical relationships have been obtained for the description of number of bars in a bar system and dissipation of wave energy over such morphological structure. The experimental findings are based on field studies carried out at the IBW PAN Coastal Research Station (CRS) in Lubiatowo.
Paper describes the results of Fe80Si11B9 amorphous ribbon investigation after pulsed laser interference heating and conventional annealing. As a result of interference heating periodically placed laser heated microareas were obtained. Structure characterisation by scanning and transmission electron microscopy showed in case of laser heated samples presence of crystalline nanostructure in amorphous matrix. Microscopy observations showed significant difference in material structure after laser heating – nanograin structure, and material after annealing – dendritic structure. Magnetic force microscopy investigation showed expanded magnetic structure in laser heated microareas, while amorphous matrix did not give magnetic signal. Change of magnetic properties was examined by magnetic hysteresis loop measurement, which showed that the laser heating did not have a significant influence on soft magnetic properties.
Detailed studies on the effects of pulsed laser interference heating on surface characteristics and subsurface microstructure of amorphous Fe80Si11B9 alloy are reported. Laser interference heating, with relatively low pulsed laser energy (90 and 120 mJ), but with a variable number (from 50-500) of consecutive laser pulses permitted to get energy accumulation in heated areas. Such treatment allowed to form two- Dimensional micro-islands of laser-affected material periodically distributed in amorphous matrix. The crystallization process of amorphous FeSiB ribbons was studied by means of scanning and transmission electron microscopy. Detailed microstructural examination showed that the use of laser beam, resulted in development of nanostructure in the heated areas of the amorphous ribbon. The generation of nanocrystalline seed islands created by pulsed laser interference was observed. This key result may evidently give new knowledge concerning the differences in microstructure formed during the conventional and lased induced crystallization the amorphous alloys. Further experiments are needed to clarify the effect of pulsed laser interference crystallization on magnetic properties of these alloys.
Water bears (Tardigrada) are known as one of the most extremophile animals in the world. They inhabit environments from the deepest parts of the oceans up to the highest mountains. One of the most extreme and still poorly studied habitats which tardigrades inhabit are cryoconite holes. We analysed the relation between area, depth, elevation and tardigrades densities in cryoconite holes on four glaciers on Spitsbergen. The mean (±SD) of cryoconite area was 1287.21±2400.8 cm2, while the depth was on average 10.8±11.2 cm, the elevation 172.6±109.66 m a.s.l., and tardigrade density 24.9±33.0 individuals per gram of wet material (n = 38). The densities of tardigrades on Hans Glacier reached values of up to 168 ind. cm3, 104 ind. g-1 wet weight, and 275 ind. g-1 dry weight. The densities of tardigrades of the three glaciers in Billefjorden were up to 82 ind. cm2, 326 ind. g-1 wet weight and 624 ind. g-1 dry weight. Surprisingly, although the model included area, depth and elevation as independent variables, it cannot explain Tardigrada density in cryoconite holes. We propose that due to the rapid melting of the glacier surface in the Arctic, the constant flushing of cryoconite sediments, and inter-hole water-sediment mixing, the functioning of these ecosystems is disrupted. We conclude that cryoconite holes are dynamic ecosystems for microinvertebrates in the Arctic.