In recent times, the concept of hard turning has gained awareness in metal cutting as it can apparently replace the traditional process cycle of turning, heat treating, and finish grinding for assembly of hard, wear-resistant steel parts. The major apprehension in hard turning is the tool vibration, which affects the surface finish of the work piece, has to be controlled and monitored. In order to control tool vibration in metal cutting, a magnetorheological fluid damper which has received great attention in suppressing tool vibration was developed and used. Also an attempt has been made in this study to monitor tool vibration using the skewness and kurtosis parameters of acoustic emission (AE) signal for the tool holder with and without magnetorheological damper. Cutting experiments were conducted to arrive at a set of operating parameters that can offer better damping characteristics to minimize tool vibration during turning of AISI4340 steel of 46 HRC using hard metal insert with sculptured rake face. From the results, it was observed that the presence of magnetorheological damper during hard turning reduces tool vibration and there exist a strong relationship between tool vibration and acoustic emission (AERMS) signals to monitor tool condition. This work provides momentous understanding on the usage of magnetorheological damper and AE sensor to control and monitor the tool condition during turning of hardened AISI4340 steel.
Early detection of potential defects and identification of their location are necessary to ensure safe, reliable and long-term use of engineering structures. Non-destructive diagnostic tests based on guided wave propagation are becoming more popular because of the possibility to inspect large areas during a single measurement with a small number of sensors. The aim of this study is the application of guided wave propagation in non-destructive diagnostics of steel bridges. The paper contains results of numerical analyses for a typical railway bridge. The ability of damage detection using guided Lamb waves was demonstrated on the example of a part of a plate girder as well as a bolted connection. In addition, laboratory tests were performed to investigate the practical application of wave propagation for a steel plate and a prestressed bolted joint.
The aim of this article is to present the design procedure for determining modification coefficients of toothed wheels of involutes planetary gear train with internal conjunction of teeth. It is possible to obtain a higher load-carrying capacity which depends also on correction coefficients. For example, we take into consideration a concept of planetary gears in which the teeth can be corrected, which allows better fatigue and contact surface strength. Two cases are considered when the namely zero center distance (without corrections) of the central and satellite wheels is the same or not, in relation to the zero center distance between the satellite and the sun wheel. Geometrical dimensions are described with regard to the technological teeth correction scope, and inequality restriction conditions are determined with respect to the ISO standards recommendations and the literature. The procedure can be applied to any other planetary gears with another kinematic connection of wheels.
According to The European Commission’s regulation numbers 842/2006 and 517/2014, refrigerants whose Global Warming Potential ratio is more than 150, have been prohibited in mobile air conditioning (MAC) since January 2017. Therefore, the commonly used R-134 gas has been banned. The search for a new refrigerant, which grants all the required criteria, has begun. In accordance with new European standards, the gas should have environmentally friendly properties and should not be noxious to human life while operating. In this paper, two alternative substances, which can substitute the banned R134a, have been compared. This is synthetic R1234yf, which belongs to the HFO group, and carbon dioxide, which exists in the natural environment. The chemical build, physical and thermodynamic properties have been described. Scientific articles, which present and compare the technical results of testing both refrigerants, have been discussed. Comparison results, tools used and research methodology have been described in these articles. Alternative gases have been analyzed for their environmental impact and have been checked on the toxic, flammable, impact on ozone depletion and global warming. The threats to human life due to the use of the new refrigerants have been reviewed. The thesis also comprises an economical comparison between the two gases. A short review and conclusions have been presented at the end of the article.
In these remarks I make an attempt to understand and present the functioning of authorities in science. I do use in the first place the earlier claims which present this issue in a historical perspective. This allows to grasp the social process of emergence of the authorities as well the changing of their position in the way they are functioning. Especially the thoughts of Max Weber are being considered by my as useful in this matter. I do share his general thesis saying that even the greatest of scientific authorities – called by me in these remarks ”centennial” – couldn't occur and function without their social and cultural ”background”. This had led in large extent to the situation where these authorities fist played a significant role in the development of science and then went over to a more or less dignified ”retirement”. In this and other issues I present some of my own remarks and sugestions.
The article discusses changes in Polish regulations concerning assessment of the climate hazard in underground mines. Currently, the main empirical index representing the heat strain, used in qualification of the workplace to one of the climate hazard levels in Poland is the equivalent climate temperature. This simple heat index allows easy and quick assessment of the climate hazard. To a major extent, simple heat indices have simplifications and are developed for a specific working environments. Currently, the best methods used in evaluation of microclimate conditions in the workplace are those based on the theory of human thermal balance, where the physiological parameters characterising heat strain are body water loss and internal core temperature of the human body. The article describes the results of research on usage of equivalent climate temperature to heat strain evaluation in underground mining excavations. For this purpose, the numerical model of heat exchange between man and his environment was used, taken from PN-EN ISO 7933:2005. The research discussed in this paper has been carried out considering working conditions and clothing insulation in use in underground mines. The analyses performed in the study allowed formulation of conclusions concerning application of the equivalent climate temperature as a criterion of assessment of climate hazards in underground mines.
Excitation of the entropy mode in the field of intense sound, that is, acoustic heating, is theoretically considered in this work. The dynamic equation for an excess density which specifies the entropy mode, has been obtained by means of the method of projections. It takes the form of the diffusion equation with an acoustic driving force which is quadratically nonlinear in the leading order. The diffusion coefficient is proportional to the thermal conduction, and the acoustic force is proportional to the total attenuation. Theoretical description of instantaneous heating allows to take into account aperiodic and impulsive sounds. Acoustic heating in a half-space and in a planar resonator is discussed. The aim of this study is to evaluate acoustic heating and determine the contribution of thermal conduction and mechanical viscosity in different boundary problems. The conclusions are drawn for the Dirichlet and Neumann boundary conditions. The instantaneous dynamic equation for variations in temperature, which specifies the entropy mode, is solved analytically for some types of acoustic exciters. The results show variation in temperature as a function of time and distance from the boundary for different boundary conditions.
Although the explicit commutativitiy conditions for second-order linear time-varying systems have been appeared in some literature, these are all for initially relaxed systems. This paper presents explicit necessary and sufficient commutativity conditions for commutativity of second-order linear time-varying systems with non-zero initial conditions. It has appeared interesting that the second requirement for the commutativity of non-relaxed systems plays an important role on the commutativity conditions when non-zero initial conditions exist. Another highlight is that the commutativity of switched systems is considered and spoiling of commutativity at the switching instants is illustrated for the first time. The simulation results support the theory developed in the paper.
This article comprises an analysis of the variability of meteorological conditions on Kaffiøyra (NW Spitsbergen, Svalbard) in 2013–2017 in connection with atmospheric circulation and the extent of sea ice. The obtained results were compared with the results of observations made at the Ny-Ålesund station. Due to the situation of the area in the polar region and the large amount of clouds, especially in summer, the annual sum of incoming solar radiation was small, amounting to an average of 2,237.8 MJ.m-2 per year. The mean air temperature in the considered period was -2.0°C. Its extreme values ranged from 15.2°C to -23.8°C. In the annual course, the highest mean temperature occurred in July (6.5°C), and the lowest in March (-7.8°C). The mean relative humidity of air was high (83%). The prevailing wind directions were from south and north sectors and this coincided with the orientation of Forlandsundet. The mean wind speed was 3.6 m.s-1. In the summer season in 1975–2017, a statistically significant air temperature increase was observed, reaching 0.28°C/10 years. The high variability of local weather conditions was caused mainly by atmospheric circulation and the impact of sea ice was much smaller in comparison.
A hybrid artificial boundary condition (HABC) that combines the volume-based acoustic damping layer (ADL) and the local face-based characteristic boundary condition (CBC) is presented to enhance the absorption of acoustic waves near the computational boundaries. This method is applied to the prediction of aerodynamic noise from a circular cylinder immersed in uniform compressible viscous flow. Different ADLs are designed to assess their effectiveness whereby the effect of the mesh-stretch direction on wave absorption in the ADL is analysed. Large eddy simulation (LES) and FW-H acoustic analogy method are implemented to predict the far-field noise, and the sensitivities of each approach to the HABC are compared. In the LES computed propagation field of the fluctuation pressure and the frequency-domain results, the spurious reflections at edges are found to be significantly eliminated by the HABC through the effective dissipation of incident waves along the wave-front direction in the ADL. Thereby, the LES results are found to be in a good agreement with the acoustic pressure predicted using FW-H method, which is observed to be just affected slightly by reflected waves.
The national power industry is based primarily on its own energy mineral resources such as hard and brown coal. Approximately 80% of electrical energy production from these minerals gives us complete energy independence and the cost of its production from coal is the lowest in comparison to other sources. Poland has, for many decades had vast resources of these minerals, the experience of their extraction and processing, the scientific-design facilities and technical factories manufacturing machines and equipment for own needs, as well as for export. Nowadays coal is and should be an important source of electrical energy and heat for the next 25–50 years, because it is one of the most reliable and price acceptable energy sources. This policy may be disturbed over the coming decades due to the depletion of active resources of hard and brown coal. The conditions for new mines development as well as for all coal mining sector development in Poland are very complicated in terms of legislation, environment, economy and image. The authors propose a set of strategic changes in the formal conditions for acquiring mining licenses. The article gives a signal to institutions responsible for national security that without proposed changes implementation in the legal and formal process it, will probably not be possible to build next brown coal, hard coal, zinc and lead ore or other minerals new mines.
The condition monitoring techniques like acoustic emission, vibration analysis, and infrared thermography, used for the failure diagnosis of bearings, require longer processing time, as they have to perform acoustical measurement followed by signal processing and further analysis using special software. However, for any bearing, its period of usage can be easily determined within an hour, by measuring the bearing sound, using sound level meter (SLM). In this paper the acoustical analysis of the spindle bearing of a radial drilling machine was performed using SLM, by measuring the sound pressure level of the bearing in decibels, for different frequencies, while muting all the other noises. Then using an experimental set up, two database readings were taken, one for new bearing and the other for completely damaged bearing, both are SKF6207, which itself is the spindle bearing. From these three sets of sound pressure level readings, the period of usage of the spindle bearing, was calculated using an interpolation equation, by substituting the life of the bearing from the manufacturer’s catalogue. Therefore, for any machine with a SKF6207 bearing, its usage time can be estimated using the database readings and one measurement on that machine, all with the same speed.