The coal fed to gravity enrichment consists of coals coming from different deposits and exploitation fronts. These coals differ in quality parameters, especially the amount of gangue (stone) changing over time. This results in the instability of work, especially jiggers, which have a relatively low accuracy assessed by probable scattering or imperfection rates. This deteriorates the quality of the concentrate obtained, the quality parameters of which change over time. The improvement of jiggers work would be possible by averaging the feed. This process is practically impossible due to the failure to design such a node during plant construction, which are, in most cases, directly related to the shaft. In the article, the authors propose to solve the process of averaging the feed before directing it to the enrichment process in jiggers by introducing its deshaling in vibratory- air separators of the FGX type.
In technology of coal fines beneficiation in Poland mainly fines jigging processes are in use. In case of steam coal fines beneficiation it is till 80% of the whole amount of produced assortments, while in case of coking coal fines it is 100%. The necessary condition of not homogenous feed separation which is directed to beneficiation process in pulsating water stream is a sufficient liberation of particles. The stratification of particles in working bed causes that particles of certain size, density and shape gather in individual layers in working bed of jig. The introduction of sufficient amount of additional water determines appropriate liberation of particles group, which generates partition into concentrate and tailings. The paper presents the results of sampling of industrial jig used for the beneficiation of coal fines by three various settings of additional amount of water under sieve which is directed to jigging. These amounts were equal to 35, 50 and 70 [m3/h]. Collected samples of separation products were then sieved into narrow particle size fractions and divided into density fractions. In such narrow size-density fractions the coordinates of partition curves were calculated for tailings of hard coal fines, which were subsequently approximated by means of Weibull distribution function. The separation precision measured by separation density, probable error and imperfection were determined on the basis of obtained model separation curves. The evaluation of separation effects was performed for a wide particle size fraction: feed directed to jigging process and narrow particle size fractions. The analysis of separation results in size-density fractions allowed to determine the influence of particle size change on the value of probable error. The results of separation precision in size-density fractions were compared with effects of separation of wide particle fraction, i.e. feed directed to jigging process.
In recent years, more and more attention has been paid to the quality of produced coal size categories for energy purposes. This is important from the perspective of promoting clean coal technologies which aim at changing the perception of coal as a fuel friendly for the environment. This is specifically because hard coal resources in Poland allow the national energy security to be guaranteed on the basis of energy production based on hard coal. Fine coals upgraded at coal processing facilities in the separation process in fine coal jigs are mainly used in energy production from coal. In the article, an analysis of hard coal upgrading in a jig regarding the optimum recovery of a useful fraction in the concentrate (combustible and volatile matter) and non-useful fraction in tailings (ash and sulfur) was conducted. Based on the industrial testing of a fine coal jig, the granulometric and densimetric analysis of the taken samples of concentrate, middlings and tailings of coal was conducted in laboratory conditions. Yields of products were calculated in separated size-fractions of separation products, and ash content and total sulfur content were determined in them. Based on the results of granulometric, densimetric and chemical analyses of the obtained size-fractions, the balance of separation products and appropriate calculations, Fuerstenau upgrading curves which allowed the process to be evaluated and a comparison of the results of hard coal upgrading regarding the optimum recovery of the organic phase in the concentrate and mineral components in tailings to be drawn. The obtained results were evaluated on the basis of different criteria for changing the device’s hydrodynamic operational conditions. The ash content and total sulfur content were analyzed as non-useful substances.
The process of enrichment in a jig has usually been described and analysed using particle density as a separation feature. However, a degree of particle loosening in the jig bed is affected by, inter alia, the terminal particle free settling velocity which in turn is affected by the size, density and shape of a particle. Therefore, the terminal particle settling velocity clearly characterises the feed transferred to a jig for the enrichment process. Taking the comprehensive particle geometric (particle size and shape) and physical properties (particle density) into account comes down to the calculation of the terminal particle settling velocity. The terminal particle settling velocity is therefore a complex separation feature which comprises three basic particle features (particle density, size and shape). This paper compares the effects of enrichment of coal fines in a jig, for two cases: when the commonly applied particle density is separation feature and for the particle settling velocity. Particle settling velocities were calculated in the selected three particle size fractions: –3.15+2.00, –10.00+8.00 and –20.00+16.00 mm based on the industrial testing of a jig for coal fines and detailed laboratory tests consisting in determining particle density, projective diameter and volume and dynamic particle shape coefficient. The calculated and drawn partition curves for two variants, i.e. when particle density and particle settling velocity were taken into account as the separation argument in selected particle size fractions, allowed to calculate and compare separation precision indicator. With the use of a statistical test, the assumption on the independence of random variables of the distribution of components included in the distribution of the particle settling velocity as a separation feature during enrichment in a jig was verified.