The results presented in this article are part of the research on fatigue life of various foundry alloys carried out in recent years in the Lukasiewicz Research Network – Institute of Precision Mechanics and AGH University of Science and Technology, Faculty of Foundry Engineering. The article discusses the test results obtained for the EN-GJS-600-3 cast iron in an original modified low-cycle fatigue test (MLCF), which seems to be a beneficial research tool allowing its users to evaluate the mechanical properties of materials with microstructural heterogeneities under both static and dynamic loads. For a comprehensive analysis of the mechanical behaviour with a focus on fatigue life of alloys, an original modified low cycle fatigue method (MLCF) adapted to the actually available test machine was used. The results of metallographic examinations carried out by light microscopy were also presented. From the analysis of the results of the conducted mechanical tests and structural examinations it follows that the MLCF method is fully applicable in a quick and economically justified assessment of the quality of ductile iron after normalizing treatment.
The paper presents research results on the selection of parameters for the asymmetric rolling process of bimetallic plates 10CrMo9-10 + X2CrNiMo17-12-2. They consisted in determining the optimum parameters of the process, which would be ensured to obtain straight bands. Such deformation method introduces in the band the deformations resulting from shear stress, which affect changes in the microstructure. But their effect on the structure is more complicated than in the case of homogeneous materials. It has been shown that the introduction of asymmetric conditions into the rolling process results in greater grain refinement in the so-called hard layer. There was no negative effect on the structural changes in the soft layer observed.
The microstructures and mechanical properties of T92 martensitic steel/Super304 austenitic steel weld joints with three welding consumables were investigated. Three types of welding materials ERNiCr-3, ERNiCrCoMo-1and T-304H were utilized to obtain dissimilar welds by using gas tungsten arc weld (GTAW). The results show that heat affect zone (HAZ) of T92 steel consists of coarse-grained and fine-grained tempered martensites. The microstructures of joints produced from ERNiCrCoMo-1 consist of equiaxed dendrite and columnar dendrite grains, which are more complicated than that of ERNiCr-3. In the tensile tests, joints constructed from ERNiCrCoMo-1 and T-304H met the ASME standard. The highest fracture energy was observed in specimens with the welding material ERNiCrCoMo-1. Ni content in weld seam of ERNiCrCoMo-1 was highest, which was above 40%. In conclusion, the nickel alloy ERNiCrCoMo-1 was the most suitable welding material for joints produced from T92 martensitic steel/Super304 austenitic steel.
Textural properties and microstructures are commonly used properties in the analysis of Pleistocene and older glacial deposits. However, contemporary glacial deposits are seldom studied, particularly in the context of post-depositional changes. This paper presents the results of a micromorphological study of recently deposited tills in the marginal zones of Hansbreen and Torellbreen, glaciers in southwestern Spitsbergen. The main objectives of this study were to compare modern tills deposited in subglacial and supraglacial conditions, as well as tills that were freshly released from ice with those laid down several decades ago. The investigated tills are primarily composed of large clasts of metamorphic rocks and represent coarse-grained, matrix-supported diamictons. The tills reveal several characteristic features for ductile (e.g. turbate structures) and brittle (e.g. lineations, microshears) deformations, which have been considered to be indicative of subglacial conditions. In supraglacial tills, the same structures are common as in the subglacial deposits, which points to the preservation of the primary features, though the sediment was transferred up to the glacier surface due to basal ice layer deformation and redeposited as slumps, or to formation of similar structures due to short-distance sediment re-deposition by mass flows. This study revealed that it might not be possible to distinguish subglacial and supraglacial tills on the basis of micromorphology if the latter are derived from a subglacial position. The only noted difference was the presence of iron oxide cementation zones and carbonate dissolution features in supraglacial tills. These features were found in tills that were deposited at least a few years ago and are interpreted to be induced by early post-depositional processes involving porewater/sediment interactions.
The thermochemical treatment applied to improve the surface properties of AZ91 consisted in heating the material in contact with AlSi10Mg powder at 445 oC for 30 min. During heat treatment process the powder was held under pressure to facilitate the diffusion of the alloying elements to the substrate and, accordingly, the formation of a modified layer. Two pressures, 1 MPa and 5 MPa, were tested. The resultant layers, containing hard Mg2Si and Mg17Al12 phases, were examined using an optical microscope and a scanning electron microscope equipped with an energy-dispersive X-ray spectrometer (EDS). The experimental data show that the layer microstructure was dependent on the pressure applied. A thicker, three-zone layer (about 200 μm) was obtained at 1 MPa. At the top, there were Mg2Si phase particles distributed over the Mg17Al12 intermetallic phase matrix. The next zone was a eutectic (Mg17Al12 and a solid solution of Al in Mg) with Mg2Si phase particles embedded in it. Finally, the area closest to the AZ91 substrate was a eutectic not including the Mg2Si phase particles. By contrast, the layer produced at a pressure of 5 MPa had lower thickness of approx. 150 μm and a two-zone structure. Mg2Si phase particles were present in both zones. In the upper zone, Mg2Si phase particles were regularly distributed over the Mg17Al12 intermetallic phase matrix. The lower zone, adjacent to the AZ91, was characterized by a higher volume fraction of Mg2Si phase particles distributed over the matrix composed mainly of Mg17Al12. The alloyed layers enriched with Al and Si had much higher hardness than the AZ91 substrate.
In this paper, aluminium alloy of grade ADC-12 was considered as a base metal and chromium carbide (Cr3C2) particles were reinforced through friction stir process. A detailed analysis of mechanical property and metallurgical characterization studies were performed to evaluate the surface composite. Remarkable changes were observed in the developed composite due to the mechanical force produced by the stir tool with an increase in hardness. The metallurgical investigation infers that the presence of silica in ADC-12 alloys has undergone mechanical fracture and long needle structure changed to reduced size. On the other hand, at higher tool rotational speed, the uniform distribution of hard particles was confirmed through SEM micrographs. Thus the modified surface composite has produced good mechanical property with high metallurgical qualities.
An isolated, deciduous incisor of an archaic whale found in the upper part of the La Meseta Formation (Telm7) is tentatively assigned to the Archaeoceti. The strata from which the tooth was recovered are of Late Eocene (Priabonian) age, and previous reports indicate that they contain the remains of Dorudontinae (Archaeoceti) and Llanocetidae (Mysticeti). The tooth is similar in shape, size and ornamentation to the milk teeth of Zygorhiza. The enamel is mostly prismatic, with prism sheats generally open, except for the outermost layer, which is aprismatic. The Schmelzmuster consists of radial and decussating enamel types. The decussating zone has distinct Hunter-Schreger bands (HSB), usually consisting of 1012 prisms. It is bordered by an external zone built of radial enamel extending for 22% of the enamel thickness and an internal, starting zone, with less developed HSB, occupying 9% of the enamel thickness. The interprismatic matrix is parallel to the prism direction. An archaeocete origin of the tooth is suggested by its enamel features, typical for the group. However, additional study of the Llanocetidae enamel structure is needed for final identification.
Microstructure and texture of the CuCr0.6 alloy processed by rolling with cyclic movement of rolls (RCMR) at room temperature were investigated. The RCMR processing was applied for the samples in different initial conditions in the solid solution followed by quenching into iced water at 1000oC for 3 h and in aging treatment conditions performed at 500oC for 2 h and at 700oC for 24 h. Application of the solution and aging processes prior to RCMR deformation results in the partial dissolution of Cr particles into the Cu matrix and precipitation of the second phase particles. RCMR processing with value of the total effective strain (εft) of 5 was introduced to the material. It was found that the RCMR method is effective in texture weakening. The obtained results revealed that there is a large similarity in texture orientations after RCMR processing independently of heat treatment conditions. Cyclic character of deformation leads to an incomplete transition of LAB to HAB.
The article presents an analysis of the multi-operation hot die forging process, performed on a press, of producing a lever forging used in the motorcycles of a renowned producer by means of numerical simulations. The investigations were carried out in order to improve (perfect) the currently applied production technology, mainly due to the presence of forging defects during the industrial production process. The defects result mainly from the complicated shape of the forging (bent main axis, deep and thin protrusions, high surface diversity in the cross section along the length of the detail), which, during the filling of the die by the deformed material, causes the presence of laps, wraps and underfills on the forging. Through the determination of the key parameters/quantities during the forging process, which are difficult to establish directly during the industrial process or experimentally, a detailed and complex analysis was performed with the use of FEM as well as through microstructure examinations. The results of the performed numerical modelling made it possible to determine: the manner of the material flow and the correctness of the impression filling, as well as the distributions of temperature fields and plastic deformations in the forging, and also to detect the forging defects often observed in the industrial process. On this basis, changes into the process were introduced, making it possible to improve the currently realized technology and obtain forgings of the proper quality as well as shape and dimensions.