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Number of results: 6
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Keywords slag

Abstract

It looks as if it was frozen lava, but it is a by-product of metal smelting. If left piled up, it may have a strong negative impact on the environment. But when reused in a smart way, it can actually bring many benefits.
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Abstract

Preliminary lab-scale investigations were conducted on slagging abatement in biomass-firing by fuel mixing. Three agriculture biomass fuels and olive cake were used in the experiments. Polish lignites and bituminous coals were examined as anti-sintering additives. The effects of chlorine release, potassium retention and ash sintering were examined by heating samples of biomass fuels and additives in the muffle oven and, next, firing them in the laboratory down-fired furnace at the temperature in the range of 800-1150ºC. The obtained slag samples were analysed on: chlorine and potassium content, sintering tendency and crystalline components. Among the examined coals lignite from Turów mine and bituminous coal from Bolesław Śmiały mine appeared to be the most effective in potassium retention in aluminosilicate and chlorine release from slag. Possibly the major factor of these coals which reduced ash sintering was relatively high content of kaolinite
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Abstract

The paper presents the results of the mechanical, electrical, CCSEM and XRD measurements of hard coal, conducted in simulated conditions of sintering in atmospheres of O2/CO2,. The changes of the coal ash resistivity are correlated with the content of the oxides and with the sintering temperature determined by the mechanical test and Leitz method. The SEM-EDS analysis was conducted for deposits on the probe. The changes of the measured ash samples, observed during sintering process in O2/CO2 atmosphere, were discussed in the ash microstructure point of view.
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Abstract

The article presents the results of the analysis of straw obtained from ripening wheat, which was subjected to four water soaking cycles in demineralized water. The soaking was carried out under laboratory conditions at 20°C. As a result, part of mineral matter, including a significant amount of alkaline sodium and potassium salts and substances containing sulfur and phosphorus, was washed out. The process of soaking has a great impact on the chemical composition of ash obtained from water-treated straw, which increased its acidity. The Na2O content in the analyzed ash has decreased by 78%, while the K2O content has decreased by 60%. In turn, the content of water-insoluble, acid-forming SiO2 has increased by 80%. As a consequence, a positive change in the values of indices, on the basis of which the tendency of straw to slagging and deposit formation during the combustion and gasification processes is assessed, has been observed. Already after the second water soaking cycle it became apparent, based on the AI alkali index, that the examined fuel should not cause difficulties resulting from the increased intensity of use of the boiler during the combustion process. Meanwhile, the value of the BAI bed agglomeration index was considered to be safe, indicating a low possibility of bed agglomeration during the combustion or fluidized bed gasification, after the third water soaking cycle. The third of the analyzed indices, the Fu fouling index, did not indicate any tendency to deposit formation during the combustion; however, four water soaking cycles reduced its initial value by 80%. The last of the analyzed indexes, the SR, slag viscosity index did not change its value during the experiment, which, both for the raw straw and after subsequent soaking cycles, indicated that the fuel should have a low tendency to accumulate slag during the combustion process.
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Abstract

The tubular type instrument (flux tube) was developed to identify boundary conditions in water wall tubes of steam boilers. The meter is constructed from a short length of eccentric tube containing four thermocouples on the fire side below the inner and outer surfaces of the tube. The fifth thermocouple is located at the rear of the tube on the casing side of the water-wall tube. The boundary conditions on the outer and inner surfaces of the water flux-tube are determined based on temperature measurements at the interior locations. Four K-type sheathed thermocouples of 1 mm in diameter, are inserted into holes, which are parallel to the tube axis. The non-linear least squares problem is solved numerically using the Levenberg-Marquardt method. The heat transfer conditions in adjacent boiler tubes have no impact on the temperature distribution in the flux tubes.
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Abstract

A new method for measurement of local heat flux to water-walls of steam boilers was developed. A flux meter tube was made from an eccentric tube of short length to which two longitudinal fins were attached. These two fins prevent the boiler setting from heating by a thermal radiation from the combustion chamber. The fins are not welded to the adjacent water-wall tubes, so that the temperature distribution in the heat flux meter is not influenced by neighbouring water-wall tubes. The thickness of the heat flux tube wall is larger on the fireside to obtain a greater distance between the thermocouples located inside the wall which increases the accuracy of heat flux determination. Based on the temperature measurements at selected points inside the heat flux meter, the heat flux absorbed by the water-wall, heat transfer coefficient on the inner tube surface and temperature of the water-steam mixture was determined.
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