Codeposition of antimony and tin from acidic chloride and chloride-sulfate baths was investigated. The calculations of distribution of species showed domination of neutral SnCl2 and anionic SbCl4 – complexes in chloride solution, while in the presence of sulfate ions neutral SnSO4 and cationic SbCl2+ complexes were found. Cyclic voltammetry, anodic stripping analysis and potentiostatic measurements showed that antimony deposited favorably and the reaction run under limiting control. Analysis of chronoamperometric curves suggested instantaneous nucleation of the solid phase in the chloride bath, but progressive model was more probable in the presence of sulfate ions.
In this article the structural and mechanical properties of grain refinement of Cu-Sn alloys with tin content of 10%, 15% and 20% using the KOBO method have been presented. The direct extrusion by KOBO (name from the combination of the first two letters of the names of its inventors – A. Korbel and W. Bochniak) method employs, during the course of the whole process, a phenomenon of permanent change of strain travel, realized by a periodical, two-sided, plastic metal torsion. Moreover the aim of this work was to study corrosion resistance. The microstructure investigations were performed using an optical microscope Olimpus GX71, a scanning electron microscope (SEM) and a scanning transmission electron microscope (STEM). The mechanical properties were determined with INSTRON 4505/5500 machine. Corrosion tests were performed using «Autolab» set – potentiostat/galvanostat from EcoChemie B.V. with GPES software ver. 4.9. The obtained results showed possibility of KOBO deformation of Cu-Sn casting alloys. KOBO processing contributed to the refinement of grains and improved mechanical properties of the alloys. The addition of tin significantly improved the hardness. Meanwhile, with the increase of tin content the tensile strength and yield strength of alloys decrease gradually. Ductility is controlled by eutectoid composition and especially δ phase, because they initiate nucleation of void at the particle/matrix interface. No significant differences in the corrosion resistance between cast and KOBO processed materials were found.
High-tin bronzes are used for church bells and concert bells (carillons). Therefore, beside their decorative value, they should also offer other functional properties, including their permanence and good quality of sound. The latter is highly influenced by the structure of bell material, i.e. mostly by the presence of internal porosity which interferes with vibration of the bell waist and rim, and therefore should be eliminated. The presented investigations concerning the influence of tin content ranging from 20 to 24 wt% on mechanical properties of high-tin bronzes allowed to prove the increase in hardness of these alloys with simultaneous decrease in the tensile and the impact strengths (Rm and KV, respectively) for the increased tin content. Fractures of examined specimens, their porosity and microstructures were also assessed to explain the observed regularities. A reason of the change in the values of mechanical properties was revealed to be the change in the shape of α-phase crystals from dendritic to acicular one, and generation of grain structure related to the increased Sn content in the alloy.
The most important feature of bells is their sound. Their clarity and beauty depend, first of all, on the bell’s geometry - particularly the shape of its profile and the mechanical properties of alloy. Bells are the castings that work by emitting sound in as-cast state. Therefore all features that are created during melting, pouring, solidification and cooling processes will influence the bell's sound. The mechanical properties of bronze depend on the quality of alloy and microstructure which is created during solidification and depend on its kinetics. Hence, if the solidification parameters influence the alloy’s properties, how could they influence the frequencies of bell`s tone? Taking into account alterable thickness of bell's wall and differences in microstructure, the alloy's properties in bell could be important. In the article authors present the investigations conducted to determine the influence of cooling kinetics on microstructure of bronze with 20 weight % tin contents.
The exudation layer seriously affects the properties and the surface finish of the tin bronze alloy. The effective control of the exudation thickness is important measure for improving the properties of the alloy. In order to study the influence of process parameters on the thickness of exudate layer, the tin bronze alloy was prepared by continuous unidirectional solidification technology at different process parameters. The microstructure of the continuous unidirectional solidification tin bronze alloy was analyzed. The effect of process parameters on microstructure and chemical compositions was studied by orthogonal experiment. The results show that there exists an exudation layer on the surface of the continuous unidirectional solidification tin bronze alloy, and the exudation is mainly composed of a tin-rich precipitated phase. It indicates that the continuous casting speed is the main factor affecting the thickness of exudation layer, followed by mold temperature, melt temperature, cooling water temperature and cooling distance.
The most important feature of bells is their sound. Its clarity and beauty depend, first of all, on the bell’s geometry - particularly the shape of its profile, but also on the quality of alloy used to its cast. Hence, if the melting and pouring parameters could influence the alloy’s properties, what influence they would have on the frequencies of bell’s tone. In the article authors present their own approaches to find answers on that and more questions.
Semiconductive - resistive sensors of toxic and explosive gases were fabricated from nanograins of SnO2 using thick-.lm technology. Sensitivity, selectivityand stabilityof sensors working in di.erent temperature depend on the way the tin dioxide and additives were prepared. A construction also plays an important role. The paper presents an attitude towards the evaluation of transport of electrical charges in semiconductive grain layer of SnO2, when dangerous gases appear in the surrounding atmosphere.
During excavation of the cremation cemetery of urnfield culture in Legnica at Spokojna Street (Lower Silesia, Poland), dated to 1100-700 BC, the largest - so far in Poland – a collection of casting moulds from the Bronze Age was discovered: three moulds for axes casting made out of stone and five moulds for casting sickles, razors, spearhead and chisels, made out of clay. This archaeological find constituted fittings of foundrymen’s graves. In order to perform the complete analysis of moulds in respect of their application in the Bronze Age casting technology analytical methods, as well as, computer aided methods of technological processes were used. Macroscopic investigations were performed and the X-ray fluorescence spectrometry method was used to analyse the chemical composition and metal elements content in mould cavities. Moulds were subjected to three-dimensional scanning and due to the reverse engineering the geometry of castings produced in these moulds were obtained. The gathered data was used to perform design and research works by means of the MAGMA5 software. Various variants of the pouring process and alloys solidification in these archaeological moulds were simulated. The obtained results were utilised in the interpretation of the Bronze Age casting production in stone and clay moulds, with regard to their quality and possibility of casting defects occurrence being the result of these moulds construction. The reverse engineering, modelling and computer simulation allowed the analysis of moulds and castings. Investigations of casting moulds together with their digitalisation and reconstruction of casting technology, confirm the high advancement degree of production processes in the Bronze Age.
Cast axes are one of the most numerous categories of bronze products from earlier phases of the Bronze Age found in Poland. They had multiple applications since they were not only used objects such as tools or weapons but also played the prestigious and cult roles. Investigations of the selected axes from the bronze products treasure of the Bronze Age, found in the territory of Poland, are presented in the hereby paper. The holder of these findings is the State Archaeological Museum in Warsaw. Metallurgical investigations of axes with bushing were performed in respect of the casting technology and quality of obtained castings. Macroscopic observations allowed to document the remains of the gating system and to assess the range and kind of casting defects. Light microscopy revealed the microstructure character of these relicts. The chemical composition was determined by means of the X-ray fluorescence method with energy dispersion (ED-XRF) and by the scanning electron microscopy with X-ray energy dispersion analysis in micro-areas (SEM-EDS). The shape and dimensions of cores, reproducing inner parts of axes were identified on the basis of the X-ray tomography images. Studies reconstructed production technology of the mould with gating system, determined chemical composition of the applied alloys and casting structures as well as revealed the casting defects being the result of construction and usage of moulds and cores.
High prices of tin and its limited resources, as well as several valuable properties characterising Cu-Sn alloys, cause searching for materials of similar or better properties at lower production costs. The influence of various nickel additions to CuSn10 casting bronze and to CuSn8 bronze of a decreased tin content was tested. Investigations comprised melting processes and casting of tin bronzes containing various nickel additions (up to 5%). The applied variable conditions of solidification and cooling of castings (metal and ceramic moulds) allowed to assess these alloys sensitivity in forming macro and microstructures. In order to determine the direction of changes in the analysed Cu-Sn-Ni alloys, the metallographic and strength tests were performed. In addition, the solidification character was analysed on the basis of the thermal analysis tests. The obtained results indicated the influence of nickel in the solidification and cooling ways of the analysed alloys (significantly increased temperatures of the solidification beginning along with increased nickel fractions in Cu-Sn alloys) as well as in the microstructure pattern (clearly visible grain size changes). The hardness and tensile strength values were also changed. It was found, that decreasing of the tin content in the analysed bronzes to which approximately 3% of nickel was added, was possible, while maintaining the same ultimate tensile strength (UTS) and hardness (HB) and improved plasticity (A5).
Among the various thin film coating techniques, atomic layer deposition (ALD) has features of good controllability of the thickness, excellent step-coverage in 3-dimensional object even in the sub-nm thickness range at the relatively low deposition temperature. In this study, SnO2 thin films were grown by ALD in the variation of substrate temperatures from 150 to 250°C. Even such a low temperature may influence on the growth kinetics of the ALD reaction and thus the physical characteristics of thin films, such as crystallinity, film density and optical band gap, etc. We observed the decrease of the growth rate with increasing substrate temperature, at the same time, the density of the film was decreased with increasing temperature. Steric hindrance effect of the precursor molecule was attributed to the inverse relationship of the growth temperature and growth rate as well as the film density. Optical indirect band gap energy (~3.6 eV) of the ALD-grown amorphous SnO2 films grown at 150°C was similar with that of the literature value, while slightly lower band gap energy (~3.4 eV) was acquired at the films grown at higher temperature.
The possibility of Cu(II), Ni(II) and Sn(II) removal from model solutions and real wastewater from the production of PCBs using Na2 CS3 for precipitation was presented in this paper. The testing was carried out on a laboratory scale using model and real industrial wastewater containing additives in the form of complexing compounds used in the production of PCBs (Na2 EDTA, NH3(aq), thiourea) and recommended by the USEPA (Na3 MGDA, Na4 GLDA). Application of Na2 CS3 in optimal conditions of conducting precipitation process was connected with obtaining wastewater containing low concentrations of metals (Cu 0.02 mg/L, Sn <0.01 mg/L, Ni <0.005 mg/L at pH 9.39 and Cu 0.07 mg/L, Sn <0.01 mg/L, Ni 0.006 mg/L at pH 7.79). Controlled application of Na2 CS3 by the use of a platinum redox electrode was also connected with obtaining treated wastewater containing low concentrations of metals (Cu 0.019 mg/L, Sn <0.05 mg/L, Ni <0.0098 mg/L at pH 9–9.5 and E= -142 mV in the laboratory scale and Cu 0.058 mg/L, Sn <0.005 mg/L, Ni 0.011 mg/L at pH 9.14 and E= +10 mV in the industrial scale). Changing the value of redox potential of treated wastewater by dosing Na2 CS3 made it possible to control the precipitation process on laboratory and industrial scale by the use of a platinum redox electrode. Controlled application of Na2 CS3 can be used to remove Cu(II), Ni(II) and Sn(II) from industrial effl uent containing chelating compounds like Na2 EDTA, NH3(aq), thiourea, Na3 MGDA and Na4 GLDA.